FORD FIESTA 2007 Workshop Manual

21 1 -02123 Power Steering 21 I -02-23
REMOVAL AND INSTALLATION
11. Fill and bleed the power steering system. Procedures),
For additional information, refer to: (211 -00 Power Steering System
Bleeding (General
Steering System - General Information) Procedures).
Power Steering System Filling (General
Removal Details
ltem 1 Power steering pump pulley
1. Using the special tool, remove the power
steering pump pulley.
I ' 2. CAUTIONS: /,
Acap the power steering pump outlet port
to prevent fluid loss or dirt ingress.
hap the power steering pump to steering
gear pressure line to prevent fluid loss or
dirt ingress.
Item 4 Power steering pump to steering gear
pressure line bracket to intake manifold retaining
bolt
1. Raise and support the vehicle. For additional
information, refer to: (1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Jacking (Description and Operation).
2. Detach the power steering pump to steering
gear pressure line from the intake manifold.
Disconnect the power steering pump to
Item 5 Power steering pump to steering gear
steering gear pressure line from the power
pressure line steering pump. 1. Remove the front wheels and tires. Remove and discard the power steering
pump to steering gear pressure line union
For additional information, refer to: Wheel
O-ring seal. and Tire (204-04 Wheels and Tires, Removal
and Installation).
2006.0 Fiesta 1212006 G458165en
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211 -02-24 Power Steering 211 -02-24
REMOVAL AND INSTALLATION
2. Disconnect the power steering pressure
(PSP) switch electrical connector. Support
the exhaust flexible pipe with a
support wrap or splint.
3. Detach the steering gear heat shield from 6. ACAUTION:Twisting the exhaust flexible the steering gear.
pipe more than two degrees may cause
4. N0TE:Note the position of the power steering
pump to steering gear pressure line to aid
installation.
Detach the power steering pump to steering
gear pressure line from the steering gear.
5m &AUTION:O~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure. damage
resulting in failure.
N0TE:Use a pry-bar to prevent the exhaust flexible
pipe from twisting when removing the exhaust
flexible pipe to catalytic converter retaining nuts.
Remove the exhaust flexible pipe to catalytic
converter retaining nuts.
Discard the exhaust flexible pipe to catalytic
converter gasket and retaining nuts.
7m &AUTION:T~~~ care when removing the
exhaust hanger insulator to prevent damage.
2006.0 Fiesta 1212006 G458165en
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21 1 -02-25 Power Steering 21 1 -02-25
REMOVAL AND INSTALLATION
Remove the exhaust hanger insulator. 11. Remove the front axle crossmember
retaining bolts on both sides.
8. N0TE:Use a 5 mm Allen key to prevent the
stabilizer bar link ball joint from rotating.
12. Lower the front axle crossmember
Detach the stabilizer bar link from the approximately
100 mm.
stabilizer bar on both sides.
13. Detach the steering gear to power steering
fluid reservoir return line from the power
steering pump to steering gear pressure
line.
9. Remove the engine support insulator.
10. Using a transmission jack and a wooden
block, support the front axle crossmember.
14' ~CAUTION:C~~ the steering gear valve
body inlet port and outlet port to prevent
fluid loss or dirt ingress.
Disconnect the power steering lines from the
steering gear valve body.
1. Remove the power steering lines clamp plate
retaining bolt.
2. Rotate the power steering lines clamp plate.
2006.0 Fiesta 1212006 G458165en
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21 1-02-26 Power Steering 21 1-02-26
REMOVAL AND INSTALLATION
Allow the power steering fluid to drain into a 15. Remove and discard the power steering
container. lines O-ring seals.
Installation Details
Item 5 Power steering pump to steering gear
pressure line 3.
Attach the steering gear to power steering
fluid reservoir return line to the power
1. Install new power steering lines O-ring seals.
steering pump to steering gear pressure line.
2. Connect the power steering lines to the 4. N0TE:Use the front axle crossmember rear
steering gear valve body.
inner retaining bolts to locate the special
1. Rotate the power steering lines clamp plate. tool.
2. Install the power steering lines clamp plate N0TE:Do not fully tighten the front axle
retaining bolt. crossmember rear inner retaining bolts at this
-
stage.
- - - - - - -- -
2006.0 Fiesta 1212006 G458165en
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21 1-02-27 Power Steering 21 1 -02-27
REMOVAL AND INSTALLATION
Using the transmission jack, wooden block 7.
Install the front axle crossmember rear inner
and the special tool, position and align the retaining
bolts on both sides.
front axle crossmember.
8. Lower and remove the transmission jack and
5m &AUTION:W~~I~ tightening the front axle the
wooden block.
crossmember front retaining bolt and the
9. Install the engine support insulator.
front axle crossmem ber rear outer retaining
bolts, make sure that the front axle
crossmember does not move.
Install the front axle crossmember front
retaining bolt and the front axle
crossmember rear outer retaining bolts on
both sides.
i,
6. Remove the front axle crossmember rear
inner retaining bolts and the special tools.
10. N0TE:Use a 5 mm Allen key to prevent the
stabilizer bar link ball joint from rotating.
Attach the stabilizer bar link to the stabilizer
bar on both sides.
~CAUTION:T~~~ care when installing the
exhaust hanger insulator to prevent
damage.
2006.0 Fiesta 1212006 G458165en
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21 1 -02-28 Power Steering 21 1-02-28
REMOVAL AND INSTALLATION
Check the exhaust hanger insulator for
damage. Install a new exhaust hanger
insulator if required. Remove
the exhaust flexible pipe support
wrap or splint.
f
14. Attach the power steering pump to steering
*= A~~u~10~:~wistin~ the exhaust flexible gear
pressure line to the steering gear.
pipe more than two degrees may cause
damage resulting in failure.
N0TE:Use a pry-bar to prevent the exhaust flexible
pipe from twisting when installing the exhaust
flexible pipe to catalytic converter retaining nuts.
N0TE:lnstall a new exhaust flexible pipe to
catalytic converter gasket and retaining nuts.
Install the exhaust flexible pipe to catalytic
converter retaining nuts.
13' &AUTION:O~~~ bending of the exhaust
flexible pipe may cause damage resulting
in failure.
15. Detach the steering gear heat shield from
the steering gear.
2006.0 Fiesta 1212006 G458165en
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21 I -02-29 Power Steering 21 1 -02-29
REMOVAL AND INSTALLATION
16. Connect the PSP switch electrical
connector. 2. Locate the special tool onto the power
steering pump to steering gear pressure line
union and install the O-ring seal.
17. Install the front wheels and tires. 3. Connect the power steering pump to steering
For additional information, refer to: Wheel
gear pressure line to the power steering
and Tire
(204-04 Wheels and Tires,
Removal and Installation). Pump.
Item 1 Power steering pump pulley
1. N0TE:This step is only required if installing
a new power steering pump to steering gear
, pressure line.
, Push the new power steering pump to
steering gear pressure line into the new
power steering pump to steering gear
pressure line union until
it clips into place.
2m ACAUTION:~~~~ must be taken to prevent
dirt ingress.
Using the special tool, install a new O-ring
seal onto the power steering pump to
steering gear pressure line union.
1. Push the O-ring seal onto the special tool. 4.
Using
the special tool, install the power
steering pump pulley.
2006.0 Fiesta 1212006 G458165en
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21 1 -02-30 Power Steering 21 1 -02-30
REMOVAL AND INSTALLATION
Steering Gear to Power Steering Fluid Reservoir Return Line -
2.OL Duratec-HE (M14) RHD (' ,
Centralize the steering and lock it in position. table(s).
Special Tool(s)
2006.0 Fiesta 1212006 G458167en
2. Detach the steering column shaft from the
steering gear pinion.
Discard the steering column shaft to steering
gear pinion retaining bolt.
Pp
205524
24003
Alignment Pins, Subframe
205-524
Removerllnstaller, Hose
Clamp
303-397
General Equipment
Transmission jack 3. Remove the front wheels and tires.
Materials For
additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
Name Specification and Installation).
4. Lower the vehicle.
Grease
1. N0TE:Make sure that the road wheels are in 5. Remove the components in the order
the straight ahead position.
indicated in the following illustration(s) and
SA-M 1 C9107-A
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211 -02-31 Power Steering 211-02-31
REMOVAL AND INSTALLATION
Item Description
1 Steering gear to power steering fluid
reservoir return line upper retaining clip
See Removal Detail
2 Steering gear to power steering fluid
reservoir return line support bracket to
generator retaining nut
See Removal Detail
3
I I steering gear retaining bolt I
Item Description
Steering gear heat shield
See Removal Detail
See Installation Detail
4 Steering gear to power steering fluid
reservoir return line support bracket to
5
6. To install, reverse the removal procedure.
Cable
ties
See Removal Detail
See Installation Detail
6
2006.0 Fiesta 1212006 G458167en
Steering gear to power steering fluid
reservoir return line
See Removal Detail
See Installation Detail
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21 1 -02-32 Power Steering 21 1-02-32
REMOVAL AND INSTALLATION
7. Fill and bleed the power steering system. For Procedures),
additional information, refer to: (211-00 Power Steering System Bleeding (General
Steering System
- General Information) Procedures). ( ;)
Power Steering System Filling (General
Removal Details
Item 1 Steering gear to power steering fluid
reservoir return line upper retaining clip
1. CAUTIONS:
&ap the steering gear to power steering
fluid reservoir return line to prevent fluid loss
or dirt ingress.
hap the power steering fluid reservoir to
prevent fluid loss or dirt ingress.
Using the special tool, disconnect the
steering gear to power steering fluid
reservoir return line from the power steering
fluid reservoir.
Allow the power steering fluid to drain into a
container.
Item 2 Steering gear to power steering fluid
reservoir return line support bracket to generator
retaining nut
I. N0TE:Note the position of the steering gear
to power steering fluid reservoir return line
support bracket to aid installation.
Detach the generator wiring harness from
the steering gear to power steering fluid
reservoir return line support bracket.
Item 3 Steering gear heat shield
I. Raise and support the vehicle. For additional
information, refer to: (1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
2. Detach the steering gear to power steering Lifting
(Description and Operation).
fluid reservoir return line from the generator 2.
Detach the steering gear heat shield from
-
wiring harness shield. the
steering gear.
2006.0 Fiesta 1212006 G458167en
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