FORD FIESTA 2007 Workshop Manual

211-02-1 3 Power Steering 211-02-13
REMOVAL AND INSTALLATION
2. Locate the special tool onto the power
steering pump to steering gear pressure line
I union and install the Teflon seal.
Item 4 Power steering pump pulley
I. Using the special tool, install the power
steering pump pulley.
Item 3 Power steering fluid reservoir
1. Install new power steering fluid reservoir
O-rings.
2006.0 Fiesta 1212006 G428496en
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21 1 -02-1 4 Power Steering 21 1 -02-1 4
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(13 440 0)
Special Tool(s)
211-188 (13-015)
Detach the power steering line bracket from
the power steering pump mounting bracket.
622
I I 1 3. N0TE:Note the position of the power steering
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
I I line to aid installation.
Removal
All vehicles
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
I. Remove the retaining bolt.
2. Release the retaining clip.
Detach the power steering line brackets from
the cylinder head.
4. Raise and support the vehicle.
For additional information, refer to: Jacking
(1 00-02 Jacking and Lifting, Description
and Operation)
I Lifting (1 00-02 Jacking and Lifting,
Description and Operation).
2. N0TE:Note the position of the power steering 5m &AUTION:Do not disconnect the power
line to aid installation.
steering pump pressure adapter from the
power steering pump. f ', .
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
2006.0 Fiesta 1212006 ' G91965en
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21 1-02-1 5 Power Steering 211-02-15
REMOVAL AND INSTALLATION
Allow the fluid to drain into a suitable Detach the power steering line from the
container. steering gear.
Discard the O-ring seal.
I
Right-hand drive vehicles 6. Disconnect the power steering pressure
(PSP) switch electrical connector. 9. N0TE:Note the position of the power steering
line to aid installation.
Detach the power steering line from the
steering gear.
Left-hand drive vehicles
7. Detach the steering gear return hose from - -
the pressure line. All vehicles
8. N0TE:Note the position of the power steering
line to aid installation.
10. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
2006.0 Fiesta 1212006 G91965en
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211 -02-16 Power Steering 211 -02-1 6
REMOVAL AND INSTALLATION
Discard the O-ring seals. 2. Locate the special tool onto the union and
install the O-ring seal.
/'
11. N0TE:Note the position of the power
steering line to aid installation.
3. Install new O-ring seals onto the power
Remove the power steering pump to steering steering
lines.
gear pressure line.
Installation
I. If a new fluid line is being installed, push the
new line into the new union until
it clips into
place.
4. To install, reverse the removal procedure.
5. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling (211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
2. Using the special tool, install a new O-ring
Steering System
- General Information,
seal onto the power steering line to power
General Procedures).
steering pump union.
1. Push the new O-ring seal onto the special
tool.
2006.0 Fiesta 1212006 G91965en
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21 I -02-1 7 Power Steering 211 -02-1 7
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
' . I Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma), Vehicles Without: Air
Conditioning(l3 440 0)
Special Tool(s)
Expander, Teflon Seal
211-188 (13-015)
( :Removal
Vehicles with manual transaxle
622
Detach the power steering line brackets from
the transaxle.
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
All vehicles
3. Raise and support the vehicle.
For additional information, refer to: Jacking
(100-02 Jacking and Lifting, Description
and Operation)
I. N0TE:Note the position of the power steering I Lifting (100-02 Jacking and Lifting,
line to aid installation. Description
and Operation).
Detach the power steering line bracket from
4m ACAUTION:D~ not disconnect the power
the transaxle. steering
pump pressure adapter from the
power steering pump.
Vehicles with automatic transaxle
2. N0TE:Note the position of the power steering
line to aid installation. Using
the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
Allow the fluid to drain into a suitable
container.
Discard the O-ring seal.
-- -- -
2006.0 Fiesta 1212006 G397028en
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21 1-02-1 8 Power Steering 21 1-02-1 8
REMOVAL AND INSTALLATION
5. N0TE:Note the position of the power steering
line to aid installation.
Detach the power steering line bracket from
the engine block.
I
Detach the power steering line bracket from
the steering gear.
/-.
Right-hand drive vehicles
9. N0TE:Note the position of the power steering
6. Disconnect the power steering pressure line to aid installation.
(PSP) switch electrical connector.
Detach the power steering line bracket from
the steering gear.
Left-hand drive vehicles
7. Detach the steering gear return hose from
the pressure line.
8. N0TE:Note the position of the power steering
line to aid installation.
All vehicles
10. Disconnect the power steering lines from
the steering gear valve body.
1. Remove the retaining bolt.
2. Rotate the clamp plate.
Allow the fluid to drain into a suitable
container.
2006.0 Fiesta 1212006 G397028en
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21 1-02-1 9 Power Steering 211 -02-19
REMOVAL AND INSTALLATION
Discard the O-ring seals.
/'
2. Locate the special tool onto the union and
install the O-ring seal.
11. N0TE:Note the position of the power
steering line to aid installation.
3. Install new O-ring seals onto the power
Remove the power steering pump to steering steering
lines.
gear pressure line.
Installation
1. If a new fluid line is being installed, push the
new line into the new union until
it clips into
place.
4. To install, reverse the removal procedure.
5. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling (211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
2. Using the special tool, install a new O-ring
Steering System
- General Information,
seal onto the power steering line to power
General Procedures).
steering pump union.
1. Push the new O-ring seal onto the special
tool.
2006.0 Fiesta 1212006 G397028en
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21 1-02-20 Power Steering 211 -02-20
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 2.OL
Duratec-HE (M14) RHD
Special Tool(s)
I
- -
I Remover, Power Steering I
General Equipment 3.
Remove the air cleaner intake pipe resonator.
1. Remove the air cleaner intake pipe duct
retaining bolts.
2. Remove the air cleaner intake pipe and air
cleaner intake pipe duck assembly.
3. Detach the air cleaner intake pipe resonator
from the radiator grille opening panel.
Transmission jack
1. Remove the right-hand headlamp assembly. 5. N0TE:Make sure that the road wheels are in
For additional information, refer to: the
straight ahead position.
4.
Remove the battery tray.
Materials
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). For additional information, refer
to: Battery
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
Intake Air Distribution and Filtering,
Removal and Installation).
Name
Specification Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
2006.0 Fiesta 1212006 G458165en
1 Grease I SA-M 1 C9 1 07-A and Installation).
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21 1-02-21 Power Steering 21 1-02-21
REMOVAL AND INSTALLATION
Centralize the steering and lock it in position. Remove and discard the steering column
shaft to steering gear pinion retaining bolt.
6. Detach the steering column shaft from the
steering gear pinion. 7. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
8. Lower the vehicle.
9. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G458165en
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21 1-02-22 Power Steering 211 -02-22
REMOVAL AND INSTALLATION
Item Description
2 Power steering pump to steering gear
I I pressure line retaining clips
1
Item Description
Power steering pump pulley
See Removal Detail
See Installation Detail I I~ee Removal Detail I
5 Power steering pump to steering gear
pressure line
See Removal Detail
See lnstallation Detail
3 10. To install, reverse the removal procedure.
(
Power steering pump to steering gear
pressure line bracket to transaxle retaining
bolt
4
2006.0 Fiesta 1212006 G458165en
Power steering pump to steering gear
pressure line bracket to intake manifold
retaining bolt
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