FORD MUSTANG 2003 Workshop Manual

40. Remove the supercharger belt idler support bracket assembly.
41. Remove the accessory drive belt.
42. Remove the bolts and belt idler bracket.
43. Remove the bolts and the water pump pulley.
44. Remove the water pump from the cylinder block.
zInspect and clean the sealing surfaces. Klj . 12 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

45. Remove the bolt.
46. Using the special tool, remove the crankshaft pulley.
47. Using the special tools, remove the crankshaft front seal.
48. Remove the bolts and the A/C compressor. Klj . 13 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

49.
NOTE: LH is shown; RH is similar.
Remove the exhaust manifold. 1. Remove the nuts.
2. Remove the exhaust manifold.
3. Remove and discard the exhaust manifold gasket.
50. Remove the bolts and the generator.
51. Remove the bolts and the generator support bracket. Klj . 14 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

52. Remove the oil cooler.
53. Remove the bolts, the oil filter adapter and the gasket.
zDiscard the gasket.
54. Clean and inspect the oil filter adapter and the oil cooler. zPlug the oil cooler coolant lines.
z Flush the adapter and cooler with parts cleaner. If metal particles are present, install a
new oil filter adapter and oil cooler.
55. Remove the power steering pressure hose.
56. Remove the bolts and the power steering pump. Klj . 15 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

57. Remove the four bolts.
58. Remove the bolts, the studs, and the engine front cover.
59.
NOTE: The oil pan gasket is reusable if not damaged. Inspect the gasket and install new if
necessary.
Remove the bolts, the oil pan, and the gasket. Klj . 16 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

60. Remove the crankshaft position sensor pulse wheel.
61.
NOTE: Make sure the base circle of the camshaft is facing the roller follower being removed.
Using the special tool, remove the 32 roller followers.
62. Remove the bolts and the RH and LH timing chain tensioners.
63. Remove the RH and LH timing chain tensioner arms. Klj . 17 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

64. Remove the RH and the LH timing chains and the crankshaft sprocket.
65. Remove the bolts and the RH and LH timing chain guides.
66.
NOTE: Cylinder head bolts are not to be reused. Discard the bolts.
Remove the bolts and the RH and LH cylinder heads.
67. Remove the bolts and the oil pump screen and pickup tube (6622). Klj . 18 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

68. Remove the oil pump screen and pickup tube spacer.
69. Remove the spacers and the windage tray.
70.
NOTE: RH is shown, LH is similar.
Remove the RH and LH engine mounts.
71. Remove the bolts and remove the oil pump. Klj . 19 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

72.
CAUTION: Do not stamp the top of pistons, as ring land damage can occur.
NOTE: Connecting rods and rod caps should be numbered to keep the correct orientation in the
following sequence.
Remove the connecting rod caps for pistons number 1 and 6.
zDiscard the bolts.
73. CAUTION: Do not scratch the cylinder walls or crankshaft journals with the
connecting rod.
NOTE: Before removing pistons, inspect the top of the cylinder bores. If necessary, remove the
ridge or carbon deposits from each cylinder using a cylinder ridge reamer. Follow
manufacturer's instructions.
Using the special tool, push pistons number 1 and 6 through the top of the cylinder block.
74. To remove pistons number 3 and 5, 4 and 7, 2 and 8, turn the crankshaft 90 degrees and repeat the previous two steps.
75. Remove the side bolts. Klj . 20 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

76. Remove and discard the bolts.
77. Remove the main bearing caps and the crankshaft lower main bearings from the cylinder block. Klj . 21 ba
232003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...