FORD MUSTANG 2003 Workshop Manual

59. Install the knock sensor wiring harness.
1. LH knock sensor electrical connector
2. RH knock sensor electrical connector
3. Engine control sensor electrical connector
4. Fuel injector electrical connector
5. A/C compressor electrical connector
6. CKP sensor electrical connector
60. Install the lower intake manifold. zPosition the gaskets.
z Install the intake manifold and tighten the bolts in the sequence shown.
61. Install the generator. Klj . 21 ba
302003 Mustang Workshop Manual
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62. Install the upper generator support bracket and coolant bypass tube.
zInstall the upper generator support bracket.
z Install the coolant bypass tube.
z Install the bolts.
63. Install the eight ignition coils.
64. Connect the eight ignition coils. Klj . 22 ba
302003 Mustang Workshop Manual
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65. Connect the engine coolant temperature (ECT) sensor.
66. Connect the eight fuel injectors.
67. Install the RH ignition coil cover.
68.
NOTE: The fastener at location five is a stud. Install the gasket and the upper intake. Klj . 23 ba
302003 Mustang Workshop Manual
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69. Connect the throttle position (TP) sensor electrical connector.
70. Connect the idle air control (IAC) valve electrical connector.
71. Connect the generator wiring. Klj . 24 ba
302003 Mustang Workshop Manual
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72. Install the LH coil cover.
73. Connect the EGR vacuum regulator (EVR) electrical connector.
74. Connect the fuel pressure sensor electrical connector.
75. Connect the EGR tube to the exhaust manifold. Klj . 25 ba
302003 Mustang Workshop Manual
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76. Connect the EGR tube to the EGR valve.
77. Install the PCV valve hose and connect the electical connector.
78. Connect the PCV valve tube to the upper intake manifold.
79. Install the special tool. Klj . 26 ba
302003 Mustang Workshop Manual
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80. Remove the engine from the stand.
81.
NOTE: If not secured within four minutes, the sealant must be removed and the sealing area
cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four
minutes, whichever is longer. Failure to follow this procedure can result in future oil leakage.
Apply a 4 mm (0.16 in) bead of silicone gasket and sealant around the rear oil seal retainer
plate sealing surface. Also apply a bead of silicone gasket and sealant at the junction where the
cylinder block, oil pan and rear oil seal retainer plate meet.
82. Install the rear oil seal retainer plate. Tighten the bolts in the sequence shown. zTighten the bolts to 1- 6 to 10 Nm (89 lb-in).
z Hand- tighten bolts 7 and 8.
z Tighten bolts 7 and 8 to 20 Nm (15 lb- ft).
z Tighten bolts 7 and 8 an additional 60 degrees. Klj . 27 ba
302003 Mustang Workshop Manual
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83. Using the special tool, install the crankshaft rear main seal.
84. Using the special tools, install the crankshaft oil slinger.
Automatic transmission vehicles 85. Install the flexplate and install the bolts in the sequence shown. Klj . 28 ba
302003 Mustang Workshop Manual
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Manual transmission vehicles
86. Install the flywheel and the bolts in the sequence shown.
87. Install the clutch and pressure plate. For additional information, refer to Section 308 - 02 . Klj . 29 ba
302003 Mustang Workshop Manual
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Klj . 30 ba
302003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...