GEELY FC 2008 User Guide

Engine cover/automobile door
Engine cover......................................................
366
Adjustment.....................................................
366
Front automobile door........................................
367
Subassembly.................................................
367
Overhaul........................................................
369
Adjustment.....................................................
372
Rear automobile door.......................................
373
Overhaul........................................................
373
Adjustment....................................................
375
Trunk cover.........................................................
377
Adjustment....................................................
377
Torsion spring of trunk cover.............................
378
Change..........................................................
378
Exterior/inner trim board
Front bumper....................................................
379
Subassembly................................................
379
Change..........................................................
380
Rear bumper......................................................
381
Subassembly................................................
381
Change..........................................................
382
Name plate........................................................
383
Change..........................................................
383
Exterior seal tape of left front door glass (LH)...
384
Change..........................................................
384
Exterior seal tape of left rear door glass...........
385
Change..........................................................
385
Light fender........................................................
386
Change..........................................................
386
Top left trim tape.................................................
387
Replacement.................................................
387
Left lower fender of automobile body (LH)........
388
Subassembly................................................
388
Change..........................................................
389
Inner trim board of top........................................
390
Change..........................................................
390Automobile control system
Ignition switch and anti-versa lock key warning switch.394
Malfunction phenomenon table.....................
394
Inspection......................................................
394
Electrical schematic diagram..............................
395

Brief introduction on Geely model “FC”Basic parametersTable 1 Complete vehicle basic parametersUnit
Item nameNumber
Dimension parametersOverall
dimension
Wheel trackLength
Width
Height
Front wheel
Rear wheel
Wheel base
Front suspension
Rear suspensionPassenger numberPersonParameters±15±15±20±10±10±30±30Left lamp
Right lamp
Left lamp
Right lampLeft and
right
inclination
Down
inclinationComplete vehicle herb massMax. total massFront axle
Rear axle
Front axle
Rear axle
Weight distributionNo
load
Full
loadMin. turning diameter
Min. gound clearance
Approach angle (full load) Departure angle (full load)Front wheel camber
Kingpin inclination angle
caster angleConvergence of front wheelsRear wheel camberConvergence of rear wheelsLeft wheel: inside/outside
Right wheel:inside/outside CanderaBrief introduction on Geely model “FC” Basic parameters
Mass parameters
Traverse ability
Front wheel alignment
parameters
Rear wheel
alignment
parameters Front wheel
steering
wheel
Head lamp light
High beam
optical axisLuminous intensity of
high beam of head lamp1

Brief introduction on Geely model “FC” Basic parametersTable 2 Types and parameters of main assemblyModel
TypeElectric injection system modelBore
StrokeDelivery capacityCompression ratioMax. power
Max. torque
Idling speedIgnition sequenceMin. fuel consumptionTypeMain gear box ratioTypes and parameters
JL4G184-cylinderin-line, four-stroke, water-cooling, double over-head
camshaft, 16-valve, CVVT multipoint injection gasoline engineUnited Automotive Electronic Systems Co., Ltd. M7.9.7 electric injection system5 gears synchronizer of constant mesh gearDry single, diaphragm spring, constant pressure
Rack-and-pinion steering gear with hydraulic powerDouble pipeline, vacuum boosterwith ABS +EBD anti-lock systemDisc brake
Disc brake
Strut-type front independent suspensionLongitudinal swinging arm and anti-twist beam compound rear suspensionBreakawayBalI cage and tripot type constant velocity universal jointLoaded all-metal body
Honeycomb cordierite carrier, noble metal catalyst
Swirl or swash plate compressorItem nameNumber
Engine1st gear
2nd gear
3rd gear
4th gear
5th gearReverse gearClutch type
Steering gear
Tire
Body structureSpecification
Air pressureRadial
tireTail gasAir
condi-
tioning
systemUnit



//
.
//
/
/.



2
Transmission
Each gear ratio
Braking
system
Sus-
pension
Drive
axleType
Front brake
Rear brakeFront suspension type
Rear suspension typeRim
Type
Drive shaftCatalytic converterCompressor typeNominal refrigerating capacityRefrigerant

Brief introduction on Geely model “FC” Basic parametersTable 3 Main performance parameters of complete vehicle
UnitNumberParametersRemarksMax. vehicle speed
0-100 km/h accelerating timeAccelerating time from 30km/h to 100km/h at 4th gearMin. stable vehicle speed at 4th gear
Max. climbing speedSlide Distance (full-load, initial speed 50km/h)Fuel consumption with 4 operating modesAverage fuel consumption at specified operating modeDust sealing degree
Rain protection seal limit valueWeighted acceleration root of mean squareEquivalent mean value
Reduced comfort boundary
Average mileage to first failure
Average mileage between failures
Efficient degree Item name
Power performance 3
Economy
performance Seal
perfor-
mance
Ride
perfor-
mance
Reliability

Your precious automobile should be maintained according to maintenance period
at normal conditions (see table on maintenance period at normal conditions)If your precious automobile is mainly driven under one or more of the following conditions, some
maintenance items must be performed more frequently (see table on maintenance period at severe
conditions).A. Road conditions1. Driving on rugged, muddy or melting snow road.
2. Driving on dusty road.B. Driving conditions1. Towing tail vehicle, equipped with camp frame or top storage racks.
2. Repeated on short-distance driving within 8 km and the temperature is below 0.
3. Vehicles driven for long distance under idle speed or low speed over a long period of time,
such as police car, taxi or delivery truck.
4. Continuously driving at high speed for more than 2 hours frequently. (With 80% of max. ve-
hicle speed)
5. Vehicles driven with idle speed or low speed over a long period of time or frequently acceler-
ated or decelerated, such as training car of driving training class.Maintenance period-Regular maintenance itemsMaintenance periodRegular maintenance items 4

Maintenance period-Table on maintenance period at normal conditionsTable on maintenance period at normal conditionsMaintenance content:I: Inspection and correction or replacement if necessary R: Replacementmileage
reading1000kmMaintenance period
(Odometer readings or
operating monthssubject to
the first coming)Engine basic elements
1. Valve clearance*12. Drive belt
3. Engine oil (APLSJ,SL or ILSAC) *24. Oil filter*25. Cooling and heating system hose and joint*3*46. Engine coolant*5*67. CVVT oil duct filter screen
8. Exhaust pipe and fixed mount
Ignition system
9. Spark plug
10. BatteryFuel and exhaust gas control system11. Fuel filter
12. Air filter core13. Connecting conditions of fuel tank cover,
fuel pipe and fuel evaporation control valve*714. Activated carbon canister
Chassis and vehicle body
15. Brake pedal and parking brake
16. Brake pad and brake disc
17. Brake fluid
18. Brake Pipe and hose
19. Power steering oil20. Steering wheel, steering linkage and gear box oil21. Drive shaft dust cover
22. Ball joint and dust cap
23. Transmission oil
24. Front and rear suspension
25. Tire and tire pressure
26. All light, horn, wiper and washer
27. Air conditioner cleaning filter screenAir conditioning system/ secondary refrigerant7 . 5 1 5 22.5 3037.5 4553.5 60 67.5 7 582.5 90months 5

Note: *1 Indicating that check valve noise and engine vibration condition, and adjust them if necessary.*2 It is suggested that see operating modes on page 116 of operating instruction to perform.*3 Indicating that check once every 20000km or 12 moths after 80000km or 48 months.*4 Indicating that check water tank and condenser are blocked by leaves, dust or insects, and clean
hose connections.*5 Replace at initial 60000km, and replace every 30000km in future.*6 Only “Geely genuine ultra-long engine coolant” or equivalent high-quality ethylene glycol engine
coolant without silicate, amines, nitrite, borate and with long-life compound organic acid technology
are allowed to use, and coolant should be repeated several times until it is filled up.*7 Indicating that check once every 20000km or 12 moths after 80000km or 48 months.Maintenance period-Table on maintenance period at normal conditions 6

Maintenance period-Table on maintenance period at severe conditionsTable on maintenance period at severe conditionsAccording to the driving conditions listed below, maintenance should be performed to the items that
should be maintained more frequently (for other items not listed, please see Table on maintenance
period at normal conditions) 7 A-1: Driving on rugged, muddy or melting snow road Inspection of brake pad and brake disc Every 5,000 km or 3 moths Inspection of brake pipeline and hose Every 10,000 km or 6 moths Inspection of ball joint and dust cover Every 10,000 km or 6 moths Inspection of drive shaft dust cover Every 10,000 km or 12 moths Inspection of the steering wheel, steering linkage and gear box oilEvery 5,000 km or 3 moths Check of front and rear suspension Every 10,000 km or 6 moths
A-2: Driving on dusty road Replacement of engine oil Every 5,000 km or 6 moths Replacement of engine oil filter Every 5,000 km or 6 moths Inspection or replacement of air filter core I: Every 2,500 km or 3 moths
R: Every 10,000 km or 6 moths Inspection of brake block and brake disc Every 5,000 km or 3 moths Replacement of air conditioner cleaning filter screen Every 15,000 km
B-1: Towing tail vehicle, equipped with camp frame or top storage racks Replacement of engine oil Every 5,000 km or 6 moths Replacement of engine oil filter Every 5,000 km or 6 moths Inspection of brake pad and brake disc Every 5,000 km or 3 moths Inspection or replacement of transmission oil Every 60,000 km or 24 moths Inspection of front and rear suspension Every 10,000 km or 6 moths Screwing down the bolts and nuts of the chassis and vehicle bodyEvery 10,000 km or 6 moths
B-2: Repeated on short-distance driving within 8 km and the temperature is below 0 °C Replacement of engine oil Every 5,000 km or 6 moths Replacement of engine oil filter Every 5,000 km or 6 moths
B-3: Vehicles driven for long distance under idle speed or low speed over a long period of time, such as police car, taxi or deliverytruck. Replacement of engine oil Every 5,000 km or 6 moths Replacement of engine oil filter Every 5,000 km or 6 moths Inspection of PCV valve and pipelines Every 5,000 km or 6 moths Inspection of brake block and brake disc Every 5,000 km or 3 moths
B-4: Continuously driving at high speed for more than 2 hours frequently (With 80% of max. vehicle speed) Replacement of transmission oil Every 40,000 km or 12 moths
B-5: Vehicles driven with idle speed or low speed over a long period of time or frequently accelerated or
decelerated, such as student car of driving training class. Replacement of engine oil Every 3,000 km or 3 moths Replacement of engine oil filter Every 3,000 km or 3 moths Inspection of PCV valve and pipelines Every 3,000 km or 3 moths

Engine control systemEFI systemOn-vehicle inspection1. Inspection of the voltage of power steering oil pres-
sure sensorMeasure the voltage between PS terminal and E2 terminal
with ohmmeter2. Inspection of stepping motor(a) With engine running at idle speed, pull out the connection harness of stepping motor, and the change
of engine rotating speed indicates that the stepping motor operates normally.
(b) Pull out the connection harness of stepping motor, and measure the terminal current with universal
meter. When engine is running, there being impulse current output at the terminal indicates that there
is no trouble with ECU and stepping motor control system, and if idling is not stable at the moment
and deviates greatly from specified value, the stepping motor should be replaced. If there is no
impulse current output at the terminal, turn on air conditioner to test again, and still no impulse
current output indicates that there is trouble with ECU and stepping motor control system circuit.
(c) Check the malfunction of stepping motor circuit with diagnostic instrument.Engine control system·- EFI system 8Conditions Voltage (V) Not turning steering wheel with
engine at idle speed Turning steering wheel with
engine at idle speed 0-1.5

Engine control system·- EFI systemInspection1. VVT control solenoid valve assembly (4G18-1006200)(a) Resistance inspection
(1) Measure the resistance between terminals with ohmmeter
Resistance: (b) Operation inspection
Connect battery positive (+) wire to No.1 terminal and negative (-) wire to No. 2 terminal, and check
valve operation.
Note: ensure that the valve is not stuck.
Hint: if there are foreign matters in the valve, the valve could not be closed tightly and will
thus result in slight pressure being lifted toward higher direction.2. Throttle body components (4G18-1001240)(a) Inspection of throttle body
(1) Throttle valve shaft should not swing.
(2) All channels should not be blocked.
(3) Throttle valve plate should rotate flexibly and act smoothly.
(4) When the throttle is at closed position, there should be no clearance between throttle stop bolts and
throttle lever.
Note: it is not allowed to adjust the throttle stop bolts.3. Throttle position sensor (4G18-3600080)(a) Resistance inspection
(1) Remove the wiring harness connectors of throttle posi-
tion sensor.
(2) Measure the resistance between 1# pin and 2# pin with
ohmmeter, resistance value: .
(3) Connect 2 terminals respectively to 1# pin and 3# pin,
and turn the throttle, the resistance value varies linearly
with the opening of throttle, but 2# pin and 3# pin are
contrary to this.
Note:pay attention whether there is great jump with
resistance value when observing resistance change. 9