GREAT WALL FLORID 2008 Owner's Guide

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual24
Chassis
LH
side
Front
Front
UpperLower
Unit: mm

Downloaded from www.Manualslib.com manuals search engine 25Overall Parameters
Chassis (Continued)
LH
side
Ф
Ф
Ф
Ф
Ф
Ф
Ф
Ф
Ф
Ф
FrontUnit: mm
AxisAxis

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Subframe
Unit: mm
1195±1.5 ( Distance between the center points of both shaft's end surfaces \
)
1381±0.5 ( Distance between points P and Q )

Downloaded from www.Manualslib.com manuals search engine 27Overall Parameters
MarkNameDiameter (mm)MarkNameDiameter (mm)
AFront door lower hinge mounting via holeΦ13EProcess cut
BRear door upper hinge mounting via holeΦ15FProcess cut
CFront door upper hinge mounting via holeΦ13GProcess cut
DFront door contact switch via holeΦ19HProcess cut
IRear door lower hinge mounting via holeΦ15 JRear door contact switch via hole (location hole)Φ19
MarkNameDiameter (mm)MarkNameDiameter (mm)
AFront door wire harness via hole (location hole)Φ38EProcess cut
BRear door lower hinge mounting via holeΦ15FProcess cut
CFront door upper hinge mounting via holeΦ13GRear door lower hinge mounting via holeΦ15
DFront door contact switch via holeΦ19HRear door contact switch via hole (location hole)Φ19
IProcess cutJProcess cut
Left side panel
Right side panel

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual28
MarkNameDiameter (mm)MarkNameDiameter (mm)
ACentral defroster air duct mounting holesΦ11BProcess cutOblong hole 7×12
CCentral defroster air duct mounting holesΦ8DProcess cutOblong hole 7×12
MarkNameDiameter (mm)MarkNameDiameter (mm)
ALeft D column inner decoration board laps over R angleBRight D column inner decoration board laps over R angle
CLeft combination taillight install panel connecting plate laps over R angleDRight combination taillight install panel connecting plate laps over R angle
Trunk door frame
Windshield

Downloaded from www.Manualslib.com manuals search engine 29Fuel Supply and Exhaust System
Fuel Supply and Exhaust System
Fuel Supply System............................................................30
Components .....................................................................30
Fuel Tank Removal ...........................................................31
Fuel Pump and Charcoal Canister Removal ....................31
Fuel Filter Removal ..........................................................31
Fuel Filler Pipe Assembly Removal ..................................32
Exhaust System..................................................................33
Components .....................................................................33
Exhaust System Removal ................................................34
Exhaust System Installation .............................................35

Downloaded from www.Manualslib.com manuals search engine 30GWFLORID Maintenance Manual
Fuel Supply System
Components
Fuel filler hose III
Canister solenoid valve
Canister solenoid valve installation sheath
Canister solenoid valve mounting bracket assembly
Fuel hose sheath
Desorption fuel hose
Fuel filler hose
Desorption hose I
Fuel filler hose IIThree-hole clamp I
Charcoal canister
Fuel tank assembly
Fuel tank heat shield assembly
Charcoal canister air pipeAir return hose
Fuel filler pipe assembly
Electronic fuel pumpSingle-hole clampElectronic fuel pump install panel
Strengthening cushion
Fuel filler pipe connecting hose
Absorption hoseFuel filler pipe sleeve
Single-hole clamp
Fuel filter
Rear install buckle of fuel tank's heat shield
Fuel filler cap
Fuel filler hose I
Desorption hose III
Desorption hose II
Fuel filter mounting bracket assembly

Downloaded from www.Manualslib.com manuals search engine 31Fuel Supply and Exhaust System
Fuel Tank Removal
Special note: When maintenance of the fuel supply
system requires removal of the fuel line, the pressure
of the fuel system should first be released, so as to
avoid the spraying of high-pressure fuel.
1. Pull out the electrical connector of the fuel pump on the
top of the fuel tank.
2. Pull out the quick connectors of fuel filler hose II and
the inlet rigid pipe, as well as desorption hose I and
the desorption rigid pipe. Afterwards, use a cotton cloth
to block the mouthpiece to avoid the spraying of high-
pressure fuel.
3. Remove the fuel filler pipe connecting hose, air pipe,
and air return hose (two attachment clips and one
clamp) at the rear of the fuel tank.
4. Use specified torque of 26±3 N·m to remove the four
bolts and the strengthening cushion.
Fuel Pump and Charcoal Canister Removal
1. Assembly removal
(a) Remove the pipeline connected to the fuel pump.
(b) Clean any accumulated dirt from the flange of the fuel
pump.
(c) Starting diagonally, use a wrench to successively
remove the small bolts on the install panel of the fuel
pump in diagnostic mode.
(d) Pay careful attention not to damage the fuel level
sensor when taking the assembly out from the fuel
tank.
2. Assembly installation
(a) Carefully install the fuel pump and charcoal canister
assembly, as well as the oil level sensor, ensuring they
will not be damaged.
(b) Ensure that the port of the pipeline between the fuel
pump and charcoal canister is correct.
(c) Install the weatherstrip and install panel using specified
torque of 3-4 N·m to tighten the bolts.
Fuel Filter Removal
1. Pull out the two quick connectors which connect to the
fuel filter.
2. Loosen the bolts on the fuel filter mounting bracket in
order to take out the filter. The entire filter should be
replaced.
Air return hose
Fuel filler pipe connecting hose
Fuel filler pipe assembly
Q1461025Q67639
Q673B20
Q67639
Q673B20
Fuel filler hose I1400616F3
Fuel filter mounting bracket assembly
Fuel filterFuel filler hose II
1400616F3
Desorption hose II
Fuel filler hose II
Fuel filler hose I
Charcoalcanister
Fuel pump and oil level sensor assembly
Q1400508F3
Strengthening cushion
Heat shield front install buckle
Fuel tank heat shield assembly
Heat shield rear install buckle
Fuel tank assembly
Q1400835FD(Q402)

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual32
Fuel Filler Pipe Assembly Removal
1. Remove the oil filler cap.
2. Screw off the fixed bolts connecting the fuel filler pipe
assembly bracket and vehicle body.
Air return hose
Fuel filler pipe connecting hose
Fuel filler pipe assembly
Q1461025Q67639
Q673B20
Q67639
Q673B20
Fuel filler pipe assembly
Fuel filler pipe sleeve
Fuel filler cap
3. Remove the attachment clips and clamps from the
fuel filler pipe connecting hose, air return hose, and air
pipe.
4. Remove the fuel filler pipe sleeve.

Downloaded from www.Manualslib.com manuals search engine 33Fuel Supply and Exhaust System
Exhaust System
Components
Exhaust manifold
Gasket I
Air intake and exhaust nut components
Exhaust pipe front joint
Sealing ring
Bolt
Spring
Rear three-way catalyticconverter assembly
Gasket II
Front heat shield
Hexagon flange bolt
Hexagon flange nut
Middle heat shield
Front exhaust hanger
Exhaust pipe rear protection supportSub-muffler assembly
Spring bolt
Rear heat shield
Rear exhaust hanger
Main muffler assembly
Q1460612
Q1840816
Q1460612
Q1460612