lock HONDA CIVIC 2002 7.G Workshop Manual

ABS Gomponents
ABS Modulator-Control Unit Removal and Installation {cont'dl
3. Disconnectthe six brake lines.
4. Remove the two I mm nuts.
5. Remove the ABS modulator-control unit (C).
Installation
'1. InstalltheABS modulatorcontrol unit, then tighten the two 8 mm nuts.
2. Align the connecting surface ofthe ABS control unit 3'lP connector.
3. PushinthelockoftheABScontrol unit 31P connector until you hear it click into place. then connect the connector.
4. Connect the six brake Iines.
5. Bleed the brake system, starting with the front wheels.
6. Connect the PGM Tester, and do the solenoid function test for each wheel.
7. Bleed the brake system again, staning with the front wheels.
8. Start the engine, and check that the ABS indicator and brake system indicator go off.
9. Disconnect the Honda PGM Tester. Test-drive the vehicle, and check that the ABS indicator and brake qvqtem
indicator do not come on.
19-58

FenderwellFront Inner Fender ReplacementFront Fender Fairing Replacement ...............Fuel Pipe Protector ReplacementRear Air Outlet Rep1acement .........................OpenersComponent Location Index ...........................Hood Opener Cable Replacement ................* Fuel Fill Door Opener CableReplacement
Hood Latch Rep1acement ..............................Fuel Fill Door Opener Replacement ..............Hatch Handle Replacement ...........................Hatch Latch Replacement ..............................Hatch Lock Cylinder Replacement ................FrameSubf rame Replacement ................................. 20-112Frame Stiffener, Brace, and GussetReplacement ............. 20-113r Fremp RFnrir Chrrr ................ 20-114
20-10220-10320-10420-'to4
20-10520-106
20 107
20-10820-10920-1 1020-11020-111

Doors
Component Location Index
POWER WINDOWswtTcH
a
DOOR SASH TRIMReplacement, page 20-10
DOOR GLASS OUTERWEATHERSTRIPReplacement, page 20-10
DOORPosition Adiustment,page 20-12
t
\POWER DOOR LOCK SWITCH(Driver's)
DOOR OUTER TRIM
K-pIJ A'A
dq
W2"'
Ya\J aita.
DOOR WEATHERSTRIPReplacement, page 20-'l'l
20-2

IMMOBILIZER LABEL
REGULATORReplacement, page 20-9
CYLINDER ROOPROTECTOR
GLASSReplacement, page 20-9Adjustment, page 20-11
@
/6X@-W(
STRIKERAdjustment, page 20- 13
LATCHReplacement, page 20-7
RETAINER CLIP
POWER DOORLOCK ACTUATOR
OUTER HANDLEPROTECTOR
LOCK CYLINDER
\\LOCKKNOB O
,-\tt \
v4,,( ,E)il
20-3

5. Pull out the switch panel (A)to release the hook (B),
then remove the panel from the door panel.
Disconnect the power window switch connector (C).
Release the clips that hold the door panel (A) with a
commercially available trim pad remover (B), then
remove the door panel by pulling it upward.
Remove the door panel with as little bending as
possible to avoid creasing or breaking it,
Fastener Locations95 mm (3.74 in.l
12 mm r q----------i.0.17 in.l r <_--'r-
> : Clip,9
ffi
EtAlmm{0.04 in.l
45 mm {1.77 in.l
7. Disconnect the inner handle cable {A) from the
inner handle (B), and disconnectthe power door
lock switch connector (C) {driver's). Take care not to
bend the cable.
8. Detach the harness clip (A)from the door panel (B).
B
Install the door panel in the reverse order of
removal, and note these items:
. Replace any damaged clips.. Make sure the cable is connected securely, and
the connector is plugged in properly.. Check the window and power door lock
operatrons,
9.
20-5

Doors
Door Outer Handle Replacement
NOTE: Put on gloves to protect your hands.
1, Remove these items:
. Door panel (see page 20-4). Plastic cover, as necessary (see page 20-2)
Raise the glass fully.
Remove the lock rod protector (A).
-l Remove the screw.-2 Release the protector from the latch protector
(B).
-3 Pull the protector down to release the hook (C)
from the door.
Fastener Location
) : Screw, 1
2.
5.
20-6
4. Disconnect the cylinder rod (A), and release the
retainer clip (B). then remove the lock cylinder (C).
Disconnect the outer handle rod (A).
Fastenor Locations
> : Bolt, 2
6x1.0mm9.8 N.m{1.0 kgf.m,7.2 tbt.ft')
6.Remove the maintenance cap (B), and remove the
bolts securing the outer handle (C) while holding
the handle from outside. Release the hook (D). then
remove the outer handle protector (E).

7. Pull out the outer handle (A), then remove it.
Installthe handle in the reverse order of removal,
and note these items:
. Make sure each rod is connected securelv.. Make sure the door locks and opens properly.. When installing the lock cylinder. leavetheouter
door handle bolts loose so the inner protector
does not interfere with the lock cylinder
installation, then tighten the handle bolts.. Install the lock cylinder retaining clip on the
handle, then install the lock cylinder. Be sure the
clip is fully seated in the slot on the lock cylinder.. When reinstalling the door panel, make sure the
plastic cover is installed properly, and is sealed
around the covers Derimeter.
Door Latch Replacement
NOTE: Put on gloves to protect your hands.
1. Remove these items:
3.
4.
. Door panel (see page 20-4). Plastic cover, as necessary (see page 20-2)
Raise the glass fully.
Remove the lock rod protector (see step 3 on page
20-6).
Pullthe glass run channel (A) away as necessary,
and remove the bolt, then remove the center lower
channel (B) by pulling il downward
Fastenor Location
> : Bolt, 1
IIilE
q
6x1.0mm8 N.m{0.8 kgf.m, 6 lbf.ftl
(cont'd)
20-7

Doors
Door Latch Replacement (cont'dl
5.
6.
7.
Disconnect the cylinder rod (see step 4 on page 20-
6).
Disconnect the outer handle rod (see step 5 onpage 20-6).
Disconnect the actuator connectors (A), and release
the inner handle cable (B)from the door by
detaching the cable clip (Ci.
Remove the screws, then remove the latch {A)
through the hole in the door. Take care not to bend
the outer handle rod (B), cylinder rod (C), lock rod(D), and inner handle cable (E).
Fastener Locations
8.
) : Screw
U.#
6x1.0mm5Nm{0.5 kgf.m,4 tbf.ft)
20-8
9. Installthe latch in the reverse order of removal, and
note these rtems:
. [Vlake sure the actuator conneclors are plugged in
properly, and that each rod and cable are
connected securely.. When reinstalling the door panel, make sure the
plastic cover is installed properly, and is sealed
around the covers perimeter.. Make sure the door locks and opens properly.

Door Weatherstrip Replacement
NOTE:. Take care not to scratch the door.. Use a clip remover to remove the clips.
1. At the A-pillar, remove the door stop mounting bolt
(A).
Fastener Locations
A>:Bott, 1 B>:Clip,1 C>:Clip, 18
Detach the clips (8, C), then remove the door
weatherstrip (D).
Install the weatherstrip in the reverse order of
removal and note these items:
. Replace any damaged clips.. Make sure the weatherstrip is installed ln the
holder (E) securely.. Apply liquid thread lock to door stop mounting
bolt before installation.. Check for water leaks (see step 7 on page 20-'121.. Test-drive and check for wind noase.
14.----'
'
'r, .,'o-,,tL' .
.rrt
Door Glass Adjustment
NOTE:. Check the weatherstrips and glass run channelfor
damage or deterioration, and replace them if
necessary.. Wipe the run channel clean with a shop towel.. Lubricate the run channel with Shin-Etsu grease
P/N 08798-9013.
1. Place the vehicle on a firm, level surface.
2. Remove these items:
. Door panel (see page 20-4). Plastic cover {see page 20'2)
3. Carefully move the glass (A) until you can see the
glass mounting bolts (B), then loosen them.
B6x1.0mm9.8 N.m (1.0 kgf.m, 7.2lbf.ft)
Push the glass against the channel (C), then tighten
the glass mounting bolts.
Check that the glass moves smoothly.
(cont'd)
20-11

Power Mirror Replacement
1.
2.
5.
Lower the door glass fully.
Carefully pry out the mirror mount cover (A) by
hand in the sequence shown. Disconnect the
tweeter connector (B), and release the wire harness
(C) from the hook (D).
Fastener Location
) : Clip, 1
3. Remove the door panel (seepage20-4).
4. Disconnectthe connector (A), and detach the
harness clip (B). While holding the mirror {C),
remove the nuts, then remove the mirror. Take care
not to scratch the door.
Fastener Locrtions
O: Nut.3
lnstall the mirror in the reverse order of removal,
and note these items:
. Make sure the connector is plugged in properly.
. Attach the harness clip.
Mirror Holder Replacement
1. Carefully pulloutthe bottom edge ofthe mirror
holder (A) by hand. Take care not to scratch the
mrrror.
5.
Separate the mirror holder from the actuator (B) by
slowly pulling them apart while detaching the clips
(C). lf equipped, disconnect the mirror defogger
connectors{D) from the heater pad terminals.
lf equipped, reconnect the mirror defogger
connectors.
Reattach the clips of the mirror holder to the
actuator, then position the mirror holder on the
actuator. Carefully push on the clip portions of the
mirror holder untilthe mirror holder locks into
prace.
Check the operation of the actuator
20-15