relay HONDA CIVIC 2003 7.G Service Manual

PGM-FI System
MIL Circuit Troubleshooting (cont'dl
37. lvleasure voltage between ECM/PCM connector
terminal E7 and body ground.
ECM CONNECTOR E {31PI
Wire side of female terminals
ls there battery voltage?
YES Go to step 42.
NO Go to step 38.
Turn the ignition switch OFF.
Remove the PGM-FI main relay 1
38.
39.{A}
-A
MRLY
11-102
40. lvleasure voltage between PGN4-Fl main relay 1 4P
connector terminal No. 4 and bodv qround.
PGM-FI MAIN RELAY 1ilP CONNECTOR
41.
ls there battery voltage?
YES-Go to step 41.
NO Repair open in the wire between the No. 6
ECU (ECM) (15A) fuse and the PGfM-Fl main relay 1.
I
Check for continuity between PGM-FI main relay 1
4P connector terminal No. 3 and ECM connector
terminal E7.
PGM.FI MAIN RELAY 14P CONNECTOR
\
ECM CONNECTOR E 131PI
ls there continuity?
YES-Testthe PGM-Fl main relay 1 (see page 22-
51 ). lf the relay is OK, update the ECM if it does not
have the latest software, or substitute a known-
good ECM, then recheck {see page 1 1'6). lf the
symptom/indication goes away with a known-good
ECM, replace the original ECM.I
NO*Repair open in the wire between the PGM-FI
main relay 1 and the ECM (E7).1
Wire side ot lemale terminals
MRLY (RED/YEL)
MRLY (RED/YEL)
Wire side of female terminals

42.
43.
44.
45.
46.
Reconnect ECI\4 connector E {31P).
Turn the ignition switch ON (ll).
Measure voltage between body ground and ECM
connector terminals 42 and 43 individually.
Wire side of female terminals
ls there battery voltage?
YES Go to step 51.
NO Go to step 45.
Turn the ignition switch OFF.
Remove the PGM'Fl main relay 1{A)
,A
47. Turn the ignition switch ON (ll).
ECM CONNECTOR A {31PI
49.
50.
48. Measure voltage between PGM-FI main relay 1 4P
connector terminal No. 2 and body ground.
PGM.FI MAIN RELAY 14P CONNECTOR
ls there battery voltage?
YES Go to step 49.
NO Repair open in the wire between the No.6
ECU {ECM) (15A}fuse and the PGM-Fl main
relay 1 . !
Turn the ignition switch OFF.
Check for continuity between PGM-Fl main relay 1
4P connector terminal No. 1 and ECM connector
terminals 42 and 43 individually.
PGM.FI MAIN RELAY IilP CONNECTOR
ls there continuity?
YES Replace the PGM-Fl main relay 1.1
NO Repair open in the wire between the PGM-FI
main relay '1 and the ECM (A2, A3).1
{cont'd}
Wire side of temale terminals
IGPl (YEL/BLK)
Wire side of female terminals
11-103

DLC Circuit Troubleshooting
lf the ECM does not communicate with the OBD ll scan
tool, Honda PGfM Tester, or l/M test equipment, do this
troubleshooting procedure.
1. Measure voltage between DLC terminal No. 16 and
body ground.
DATA LINK CONNECTOR {DLCI
(WHT/RED)
Terminal side of lemale terminals
ls therc battery voltage?
YES-Go to step 2.
NO-Repair open in the wire between DLC terminal
No. 16 and the No. 9 BACK UP (7.5 A) fuse in the
under-hood f use/relay box. I
Measure voltage between DLC terminals No. 4 and
No. 16.
DATA LINK CONNECTOR (DLCI
Terminal side of Jemale terminals
Is there battery voltage?
YES Go to step 3.
NO Repair open in the wire between DLC terminal
No. 4 and body ground.l
4.
5.
3. Measure voltage between DLC terminals No. 5 and
No. 16.
DATA LINK CONNECTOR {DLC)
Terminal side of female terminals
ls there battery voltage?
YES Go to step 4.
NO- Repair open in the wire between DLC terminal
No. 5 and the ECM (E3). t
Turn the ignition switch ON {ll).
Measure voltage between DLC terminals No.5 and
No.7.
DATA LINK CONNECTOR {DLCI
Terminal side of lemale terminals
ls there 8.5 V or more?
YES Go to step 10.
NO Go to step 6.
6. Turn the ignition switch OFF.
(cont'd)
11-109

DTC P0340: CMP Sensor A No Signal
DTG P0344: CMP Sensor A Intermittent
Interruption
1. Reset the ECM (see page '11-4).
2. Start the engine.
ls DTC P0340 and/or P0344 indicated?
YES-Go to step 3.
NO Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the CMP sensor A and at the ECM.I
3. Turn the ignition switch OFF.
4. Disconnect the CMP sensor A 3P connector.
5. Turn the ignition switch ON (ll).
6. Measure voltage between CMP sensor A 3P
connector terminal No. 3 and body ground.
CMP SENSOR A 3P CONNECTOR
(BLK/YEL}
Wire side of female terminals
ls there battety voltage?
YES Go to step 7.
NO Check the No. 4 ACG {10A) fuse in the under-
dash fuse/relay box. lf the fuse is OK, repair open in
the wire between the CN4P sensor A and No. 4 ACG
(10A) fuse.I
tG1
123
7. Measure voltage between CMP sensor A 3P
connector terminal No. 1 and body ground.
CMP SENSORA 3P CONNECTOR
Wire side olfemale termina s
ls therc about 5 V?
YES-Go to step 8.
NO-Go to step 10.
8. Measure voltage between CMP sensor A 3P
connector terminals No. 2 and No. 3.
CMP SENSOR A 3P CONNECTOF
;f-;-1 ,o, ,r.*,"r.,
I l1 J l-t
,-or---T--I{8RN/YEL) ni-
ls there battety voltage?
YES Go to step 9.
NO-Repair open in the wire between the Cl\4P
sensor A and G101.1
9. Substitute a known-good CMP sensor A and
recheck.
ls DTC P0340 and/ot P0344 indicated?
YES Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I
NO Replace the original CMP sensor A {see page
11-128).t
(cont'd)
11-121

DTC Pl519: IAC Valve Circuit Malf unction
1. Resetthe ECM (see page 11-4).
2. Turn the ignition switch ON (ll)
ls DTC P 1519 indicated?
YES Go to step 3.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the IAC valve and at the ECM.I
3. Turn the ignition switch OFF.
4. Disconnect the IAC valve 3P connector.
5. Turn the ignition switch ON (ll).
6. Measure voltage betlveen IAC valve 3P connector
terminal No. 2 and body ground.
IAC VALVE 3P CONNECTOR
IGP {YEL/BLK)
Wire side of female terminals
ls there battery voltage?
YES Go to step 7.
NO-Repair open in the wire between the IAC valve
and the PGM-Fl main relay 1.1
Turn the ignition switch OFF.
123
7.
8, Check for continuity between body ground and IAC
valve 3P connector terminal No. 1.
IAC VALVE 3P CONNECTOR
123
PG1 {BLK}
a.
Wire side of lemale terminals
Is there continuity?
YES-Go to step 9.
NO Repair open in the wire between the IAC valve
and G'101.1
Disconnect ECM connector A (31P)
Check for continuity between body ground and
ECM connector terminal A12.
ECM CONNECTOR A 131P)
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r01l12 .// 1156 ./118192C21
da25126l27ln2930
IACV {BLK/RED}
1,)
Wire side oJ Jemale terminals
ls there continuity?
YES-Repair short in the wire between the IAC
valve and the ECM (A12).1
NO Go to step 1 1.
9.
10.
LCOnI Ol
11-131

A/G Signal Circuit Troubleshooting
Turn the ignition switch ON (ll).
Momentarily connect ECM connector terminals 424
and E18 with a jumper wire several times.
1.
2.
5.
Wire side of female terminals
ls there a clicking noise I rom the NC compressor
clutch?
YES Go to step 3.
NO-Go to step 6.
Sta rt the engine.
Turn the blower switch ON.
Turn the Ay'C switch ON.
Does the NC operate?
YES-The air conditioning signal is OK.I
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM. then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original €CM.l
6. Momentarily connect under-hood tuse/relay box
14P connector terminal No. 10 to body ground with
a jumper wire several times.
UNDER.HOOD FUSE/RELAY BOXI4P CONNECTOR
12356
1891011IJ14
ACC (RED)
JUMPER WIRE
Wire side of female terminals
ls there a clicking noise f rom the NC compressor
clutch?
YES- Repair open in the wire between the ECM(E'18) and the Ay'C clutch relay.l
NO- Check the A/C system for other symptoms.l
11-133

Brake Pedal Position Switch Signal Circuit Troubleshooting
1. Check the brake lights.
Are the brake lights on without pressing the brakepedal?
YES Inspectthe brake pedal position switch(see page 19-6).I
NO Go to step 2.
2. Press the brake pedal.
Do the brake lights come on?
YES-Go to step 3.
NO Go to step 4.
3. Measure voltage between ECM connector
terminals A24 and E22 with the brake pedal
presseo.
ls there battery voltage?
YES-The brake pedal position switch signal is
oK,I
NO Repair open in the wire between the Eclvl(E22) and the brake pedal position switch.l
Wire side of lemale terminals
4. Inspect the No. 7 HORN, STOP (15A) fuse ln the
under-hood fuse/relay box.
ls the tuse OK?
YES- Repair open in the wire between the brake
pedal position switch and the No.7 HORN, STOP( l5A) fuse, Inspect the brake pedal position switch(see page 19-10).1
NO Repair short in the wire between the ECM(E22) and the No.7 HORN, STOP (15A)fuse.
Replace the No.7 HORN, STOP (15A)fuse.t
11-137

ECM ldle Learn Procedure
The idle learn procedure must be done so the ECM can
learn the engine idle characteristics.
Do the idle learn procedure whenever you do any of
these actions:. Disconnect the battery.
Replace the ECM or disconnect its connector.
Reset the ECM.
NOTE: Erasing DTCS with the Honda PGM Tester
does not require you to do the idle learn procedure.
Remove the No.6 ECU {ECM) ( 15A) fuse from the
under-hood fuse/relay box.
Remove the No.19 baftery (80A) fuse from the under-
hood fuse/relay box.
Remove PGM-FI main relay 1.
Remove any of the wires from the under-hood fuse/
retay Dox.
Disconnect any of the connectors from the under
hood fuse/relay box.
Disconnect the connector between the engine
compartment wire harness and ECM wire harness.
Disconnect the G2 terminal from the transmission
ho u srng.
Disconnectthe G'l terminal from the body.
Disconnectthe G101 terminal from the cylinder head
cover.
Procedure:
To complete the idle learn procedure, do this:
1. Make sure all electrical items (Ay'C, audio, rear
defogger, l:ghts, etc.,) are off.
2. Start the engine, and hold it at 3,000 rpm with no
load {in neutral) until the radiator fan comes on, or
until the engine coolanttemperature reaches 194"F(90'c).
3. Let the engine idle for about 5 minutes with the
throttle fully closed.
NOTE: lf the radiator fan comes on, do not include its
running time in the 5 minutes.
11-139

Fuel Supply System
{
a
Component Location Index
FUEL FEED LINEFUEL PULSATION DAMPERReplacement, page 1 1'154
PGM.FI MAIN RELAY 2Troubleshooting, page'l'l-141
FUEL TUBE/OUICK.CONNECT FITTINGSPrecautions, page 1 1-148Removal, page 11-'149Installation, page 1 1-'l50
FUEL VAPOR LINE
i../
PUMPTest, page 11-141
FUEL FILL CAP
FUEL TANKReplacement, page'l 1-155
PGM.FI MAIN RELAY 1
Fleplacement, page 1 1'1 53FUEL FILTERReplacement, page 1 1-1 52FUEL GAUGE SENDING UNITTest, page 11-156Replacement, page 1 1-153FUEL PRESSUN REGULATORReplacement, page'1 1-'152
11-140

Fuel Pump Circuit Troubleshooting
lf you suspect a problem with the fuel pump, check that
the fuel pump actually runs; when it is on, you will hear
some noise if you listen to the fuel fill port with the fuel
fill cap removed. The fuel pump should run for 2
seconds when the ignition switch is first turned on. lf
the fuel pump does not make noise, check as follows:
1. Turn the ignition switch OFF.
2. Remove the glove box {see page 20-63), then
remove the PGM-FI main relay 2 (A).
Turn the ignition switch ON {ll).
Measure voltage between PGM-Fl main relay 2 5P
connector lerminal No. 5 and body ground.
PGM.FI MAIN RELAY 25P CONNECTOR
IGPl(YEL/BLK}
Wire side of female terminals
ls there battery voltage?
YES-Go to step 5.
NO Repair open in the wire between the PGM'Fl
main relay 1 and the PGM-Fl main relay 2.t
3.
5. N4easure voltage between PGM-Fl main relay 2 5P
connector terminal No. 1 and body ground.
PGM.FI MAIN RELAY 25P CONNECTOR
Wire side oJ female terminals
ls there battery voltage?
YES Go to step 6.
NO Repair open in the wire between the under-
dash fuse/relay box and PGM-Fl main relay 2.1
6. Turn the ignition switch OFF.
7. Disconnect ECM connector E (31P).
8. Check for continuity between PGM-FI mainrelay2
5P connector terminal No. 3 and ECM connector
terminal E1.
PGM-FI MAIN RELAY 2 5P CONNECTOB
Wire side of female terminals
ls there continuity?
YES-Go to step 9.
NO-Repair open in the wire between the PGM Fl
main relay 2 and the ECM (E1).1
IMOFPR(GBN/YEL)
(cont'd)
11-141
Et2lFtxm
7-
z
ECM CONNECTOR E 131P}