Page 98 HONDA INTEGRA 1994 4.G Workshop Manual

Hatch
Replacement
NOTE:
a An assistant is helpful when removing the hatch.
a Take care not to damage the hatch and body.
a Take care not to scratch the hatch side trims and hatch
tnm paner.
a Open the hatch.
a Remove the high mount brake light {see section 23).
1. Remove the hatch side trim on each side.
HATCH< : Clip locations, 8
2. Remove the hatch trim panel.
A : Clip localions
AA : Clip, 11 BV : Clip, 3
W', dtri
::::/ _:_/
HATCH TRIM PANEL
NOTE: Detach the clips by sliding the hatch trim panel
forward, then remove it.
3. Remove the hatch spoiler as described on page
20-159 (for some type).
4. Disconnect the connectors, then remove the wire
harnesses from the hatch.


: Speclal boltlocetlons,2
V : Clip locations
Av : Clip, 3 BA: CliP, 6
4
t+Ltfrl
l'R@t
,/ L,/
A
@
l
)
NOTE: Before pulling out the wire harness, tre a
strinq to the end of it so you can pull it back in when
the hatch is reinstalled.
HATCI{WIRE I{ARNESSES
CONNECTORS
CONNECTOR
WIREHARNESS
20-146
5. Remove the rear wiper motor (see section 23).

8.
o.
7.
9. Remove the nuts, then remove the hatch.
a : Nut locations, 4
Remove the uDDer anchor bolts from the tront and
rear seat belts {see pages 20-1 1 5, 'l 19), then re-
move the upper portion of the quarter pillar trim panel
(see page 20-991.
Remove the rear roof trim, then pull the rear of the
headliner down (see page 2O-99).
NOTE: Take care not to bend the headliner,
Remove the support stfut on each side while hold-
ing the hatch.
SUPPORTSTRUT
HATCH
HATCH
I x 1.25 mm22Nm
12,2 kgt'm,16 tbt.ftl
12.2 kgl.m, I,6'y!:t ,/
NOTE:
a lf necessary, replace the support strut.a When scrapping the suppon $rut, dispose ir as
described on page 20-149.
a lf necessary, remove the hatch hinge.
V : Solt locdlions, 4
8 x 1.25 mm22 N.rn12.2 kgt.m,16 tbf.ft)HATCHHINGE
HATCH
1O. Installation is the reverse ot the removal procedure.
NOTE:
a lf necessary, replace any damaged clips.a Make sure the connectors are connected properly.
a Make sure the hatch locks securely.a Make sure the hatch opens properly.
a Adjust the hatch alignment (see page 20-148).
20-147

20 mm (O.79 inl
SUPPORT STRUT
Support Strut Disposal
@ Tha support strut contains nitrog.n gas andoil unde. pr€ssul€.
The pressure must be relieved bsfo.e disposal to prevant
explosion and possible injury wh€n sc.apping.
Place the support strut on a level surface with its rod ex-
tended, and drilla hole 2-3 mm (3/32"1diameter in the
body to release the gas.
@ always w€ar €ye prot6ction to avoid get-
ting motal shavings in your eyea when roloasing th€ gas
fiom the support st.ut.
Trunk Lid
TRUNK LIDOPEN€R CABLE
TRUNK LIDLATCH{see page 20-157}
TRUNK LIOOPENERCABLE
CA : Clip, 5
e-i
_rP ,/
Replacement
NOTE:
a An assistant is helpful when removing the trunk lid.a Take care not to damage the t.unk lid and body.a Open the trunk lid.
1. Disconnect the connectors and trunk lid opener ca-ble. Remove the wire harness and t.unk lid opner ca-ble from the trunk lid.
NOTE: Before pulling out the wire harness, tie astring to the end ot it so you can pull it back in when
the trunk lid is reinstalled.
> : Clip locationg
AD : Clip, 3 B< : Clip, 1
WIRE HARNESS
CONNECTORCONIIECTOR
A
A
(cont'd)
20-149

Trunk Lid
Replacement (cont'dl
2. Remove the bolts. then
> : Bolt loc.rlons. 4
remove the trunk lid.
TRUNK LIDHINGE
lf necessary. remove the trunk lid hinge
NOTE:
a Remove the rear shelf {see page 20-95).
a Remove the torsion bars with the torsion bar as-
sembly tool.
TORSION 8ABASSEMBLY TOOL
20-150
a Remove the bolts,
hinge.
V : Bolt locaitons, 4
then remove the trunk lid
NOTE: Take care notto hit the rear windowwhen removing the bolts.
TRUNK LID
4. lnstallation is the reverse ot the removal procedure.
NOTE:
a Make sure the connectors are connected properly.
a Adjust the torsion bars tore or aft with the tor-
sion bar assemblv tool as shown.
O =Normal PositionO = Higher tension
Make sure the trunk lid locks securely.Make sure the trunk lid opens properly.
Adjust the trunk lid alignment (see page 20-151).
aaO

Opener Cables
NOTE:
a When removing the clips, use a clip remover.
a Take care not to bend the opener cables.
Replacement
Hood Opener Cable:
v : Clip location.
Av:CllP,5
M)
HOOD OPENERCABLE
> : Scrow locrtions, 6
Otr" I
:_ _)
HOOD RELEASEHAI{DLE(se€ page 20-1 54)
Bv:Clip.6HOOD LATCH(see page 20"154)E\I____lEt- L:=r
,/- -\-
NOTE: Loosen the screw, then remove
the clip using a clip remover.INNER FENDER
HA : C.bl6 cushlon, 5GA : Clip,
Wt
DD : Cllp, Etr : Cllp,1, I,
e&r @)9)
HATCH LATCH
lsee page 2O-1 56)Loft 3ido:
FUEL LID LATCH
lsse page 2O-155)
Hatch/Fuol Lid Oponer Cabls lHatchback):
NOTE: Remove the rear seat (see page 20-108), rear trim pan€l and side trim panel (see page 2O-91), then pull thecar-
Det back. as necessary lsee page 20-124).
A : Clip, csblo cushion location3
AA : Clip, 8A : Clip, CA : CliP,i r 2, 7,
s-,$, g,
FA : Cllp,
s,l
Right sids:
HATCHOPENER CABLE
HATCH/FUEL LID
OPENER{see page 2O-'l 54)
20-152
HATCH

Trunk Lid/Fuol Lid Opan.. Cablo (Sodanl:
NOTE: Remove the rear seat {see page 2O-1 10) and center pillar lowertrim (see page 20-94}, then pullthe carDet back.as necessa.y (see page 2O-1241. Remove rhe left trunk side panel (see page 20-97).
> : CliD, c.bla cu.hion locstlon!
A >: Cllp, 1 BV:Clip,2 C A: Clip,,tD >: Clip,3F < : C.ble culhlon, 1
ws@:
ffi;
7--
TRUITIK LID LAICH(s€e p6ge 20-157)
FUEL LID
FUEI. LID LATCH(soo pago 20_'|55)
Installation is the reverse of the removal orocedure.
NOTE:
a Make sure each opener cable is routed and connected properly.a Make sure the hood, hatch. trunk lid and fuel lid open properlt.
EArCllp, 1
6,1
OPENER{se6 page 20-1 55)
20-153

Opener and Latch
Replacement
NOTE: Take care not to bend the opener cables.
Hood Relsase Handle:
< i Bolt locations, 2
Hood Latch:
< : Bolt locations
6 x 1.0 mm9.8Nm(1.0 kgl m,7.2 tbl.lrl
HOOD OPENERCABLE(see page 20'152)
6 x 'l.O mm9.8Nm11.0 kgl m,7 .2 tbt ftl,/HANDLE
HOODLATCH
HOOD RELEASEHANOLERemove the kickpanel (see page
20-91).HOODLATCHHOODOPENERCABLE
Remove the bolt whilepulling the handle.
I
Hatch/Fuel Lid Opener lHatchback):
< : Bolt, sclow locations
A BV:Sc.sw, 1
6' I
vl
/
HATCHiFUEL LID
OPENER
6 x 1.0 mm
9.8 N m 11.0 kgl'm,
7.2 tbl.fr)
FUEL LIDOPENER CAELE
lnstallation is the reverse of the removal procedure'
NOTE:
a Make sure each opener cable is connected properly
a Make sure the hood locks securely
a Make sure the hood, hatch and fuel lid open properly.
the
J'o
t
OPENERCOVER
HATCHOPENER CABLE(see page 20-152)
@
t-
20-154

NOTE: Take care not to bend the opener cables.
Trunk Lid/Fuel Lid Oponer {Sodan}:
< : Bolt, scrow locatlon!
A<:Bolr,2
OPENER LOCKCYLINDER
TRUNK LID/FUELLID OPENER
B V: Scrow, 1
AI-}{- IH. I
_:_)
FUEL LID
Pry the ljd.OPENERCOVER
o
to-*rr*@
6 r 1.0 mm
()t
OP€NER CABLE(seo page 2O-153)
TRUNK LIDOPENER CABLE(see page 20-1 53)
9.8 N m 11.O kgl m,
Fuol Lid Lstch:
< : Boh, locotions, 2
6r1.0mm
FUEL LID OP€NERCAALE(see pages 20-152, 153)
9.8 N m 11.0 ksl'm, i7 '2 tbt'''l
------,//
FUEL LID
lnstallation is the reverse of the removal orocedure.
NOTE:
a Make sure each opener cable is connected properly.
a Make sure the fuel lid fits flush with the body.
a Make sure the tuel lid locks securelv.
a Make sure the trunk lid and fuel lid open properly.
LIO LATCHHatchbock: Remove the rear shelf and rear trim oanel.then pull the rear edge ot the lett sidetrim panel back (soe page 2O-91).Sodan: Remove the rear trim panel,then pull the rear edge of the left trunk sidepanel back {see page 2O-971.
FUEL LIO LATCHRemove the fuel lid latchby turning it 90o.
20-155

Hatch Latch and Lock CYlindet
Replacement
NOTE: Take care not 10 bend the cylinder rod and hatch
opener cable.
1. Remove the rear trim panel (see page 20-921.
2. Disconnect the cylinder rod and connector.
3. Remove the hatch latch.
>: Screw locatiois, 3
^ 6x1.omm I
{Dm s.e N m (1.0 ksl m,- ,?tb:tn __/
20-156
4. Disconnect the hatch opener cable.
HATCH LATCH
5. Remove the lock cylinder by turning it 45o
>: Bolt localion, 1
o.
CYLINDER ROD
lnstallalion is the reverse of the removal procedure.
NOTE:
a Apply grease to the hatch latch.
HATCH LATCH
Make sure the hatch locks securely.
Make sure the hatch opens properly.
Make sure the connector is connected properly.
a
a
a

Retainers and WeatherstriP
Replacement
CAUTION: Wear gloves to lemov€ and install tho i€tain€rs'
NOTE: Take care not to bend the retarners.
< : Screw localions, 19 < : Clip locations, I
| .€\
!:
l{SHOP TOWELq
CENTER PILLARMOLDING
Boot side section:
I
RETAINER
lnstallation is the reverse of the removal procedure.
NOTE:
a Check the weatherstrip lor damage or deterioration, and replace if necessary'
a After installing the weatherstrip, check for water leaks'
a lf necessary, adjust the position of the door glass (see page 20-40)
a It necessarv, replace any damaged clips.
Center oillar section:
FRONT CENTER PILLAR
CENTER PILI-ARMOLDING
NOTE: The numbers atter the part names
show the quantities ot the parts used
!9
RETAINER
WEATHERSTRIP
REAR CLIP
RETAINER
WEATHERSTRIP
20-158