belt HONDA INTEGRA 1998 4.G Repair Manual

J8. Remove the four bolts and the suction servtce valve
from the compressor.
25.s18.8 tbf.ft)N.m {2.6 kgt.m,
A\
-/ l=\'zI
i:-
9.
SUCTION SERVICEVALVE
O-RING \Benrace. --'.l4p
lf necessary, remove the compressor bracket as fol
- Remove the engine mount nut and the washer'
NOTE: When tightening the engane mount nut,
make sure the washer is set properly on the left
front engine mount as shown.
- Remove the four mounting bolts and the com-
pressor bracket.
LEFT FRONTENGTNE MOUNT 12 x 1.25 mm
I
69 N.m {7.0 kg{.m.s1 rbt.ft)
10 x 1.25 mm47 N.m (4.8 kgf.m.35 rbf.ftt
10. lnstall in the reverse order of removal. Make note of
these rtems:
) lf you're installing a new compressor, drain all
the refrigerant oil from the removed compressor,
and measure its volume, Subtract the volume of
drained oil from 140 m{ 14 2/3ll.oz,4.93 imp.oz);
the result is the amount of oil you should drain
from the new compressor (through the suction
{itting).
r Replace the O-rings with new ones at each fit-
ting, and apply a thin coat of refrigerant oil
before installing them.
NOTE: Be sure to use the right O-rings for HFC-'t34a (R-134a) to avoid leakage.
. use refrigerant oil (ND-OlL 8: P/N 38897 PR7-
A0IAH or 38899 - PR7 - A01) for R-'134a DENSO
piston type compressors onlY.
. To avoid contamination, do not return the oil to
the container once dispensed, and never mix it
with other refrigerant oils.
. lmmediately after using the oil, replace the cap
on the container, and seal it to avoid moisture
aDsorDt|on.
. Do not spill the refrigerant oil on the vehicle; it
may damage the paint; if the refrigerant oil con-
tacts the Daint, wash it off immediately.
. Do not damage the radiator fins when installing
the condenser fan shroud and the compressor.
. Adjust the Ay'C compressoi belt {see page 22-36J
. Adjust the power steering pump belt (see section
17J.
. Charge the system (see page 22-39) and test its
performance {see Page 22-24).
WASHER
22-31

J
A/G Compressor Belt
Replacement
Automatic Transmission Type
1. Loosen the adjust pulley bracket pivot bolt and the
adjusting bolt. then remove the A/C compressor
belt from the Dullevs.
2. Remove the two mounting bolts from the left front
engine mount, then pass the A,/C compressor belt
through the gap between the body and left front
engrne mount.
ADJUSTING BOLT
ADJUST PULLEY BRACKETPIVOT BOLT
'10 x 1.25 mm54 N.m {5.5 kgl m,
40 rbtftl
Install in the reverse order of removal, and
the Ay'C compressor belt (see page 22 36).
aoJUsI
ll
Manual Transmission Type
1. Loosen the adjust pulley bracket pivot bolt and the
adjusting bolt, then remove the A/C compressor
belt from the pulleys.
2. Remove the two mounting bolts from the left front
engrne mount.
Remove the engine mount nut, washer, bolt and the
left front engine mount.
Remove the !i/C compressor belt.
ADJUST PULLEY BRACKETPIVOT BOLTAOJUSTING BOLT
14 x 1.25 mm83 N.m {8.5 kgl.m,61 rbf.ft)
LEFT FRONTENGINE MOUNT
wasHEB lu x l.z5 mm54 N.m (5.5 kgl m, 40lbtft)
3. Instali in the reverse order of removal, and adjust
the A,/C compressor belt (see page 22 36i.
NOTE: When tightening the engine mount nut,
make sure the washer is set properly on the left
front engine mount as shown.
T':
22-35

A/C Compressor Belt
Adiustment
Dellection Method
1. Apply a force of 98 N i10 kgf, 22 lbf), and measure
the deflection between the A,/C compressor and the
crankshaft pullev.
A/C Compressor Belt
Used Belt: 7.5 - 9.5 mm (0.30 - 0.37 in)
New Beli: 5.0 - 7.0 mm (0.20 - 0.28 in)
Power Steering Pump Belt
Used Bslt: 11.5 - 13.5 mm (0.i15 - 0.53 in)
New Belt: 8.0 - 10.0 mm (0.31 - 0.39 in)
NOTE:
. lf there are cracks or any damage evident on the
belt, replace it with a new one.
. "Used belt" means a belt which has been used
for five minutes or more.
. "New belt" means a belt which has been used
for less than five minutes.
Loosen the adjust pulley bracket pivot bolt and the
adjusting bolt lock nut of the lVC compressor belt.
Turn the adjusting bolt to get proper belt tension,
then retighten the adjust pulley bracket pivot bolt
and the adjusting bolt lock nut.
Recheck the deflection of the Ay'C compressor belt.
22-36
Tension Gauge Method
1. Attach the belt tension gauge to the Ay'C compres-
sor belt as shown below, and measure the tension
of the belt.
A/C Comprossor Belt
Used Belt: 390 - 5/rc N (4O - 55 kgf. 88 - 120 lbf)
New Bslt: 7,10 - 880 N (75 - 90 kgf, 170 - 200 lbf)
Power Steering Pump Belt
Used Belt: 390 - 540 N (ito - 55 kgl, g8 - i20 tbtlNew Belt: 740 - 880 N (75 - 90 kgt, 170 - 200 tbtl
NOTE:
. lf there are cracks or any damage evident on thebelt, replace it with a new one.. Follow the manufacturer's instructions for thebelt tension gauge.
. "Used belt" means a belt which has been usedfor five minutes or more.. "New belt" means a belt which has been usedfor less than five minutes.
Loosen the adjust pulley bracket pivot bolt and theadjusting bolt lock nut of the A,/C compressor belt.
Turn the adjusting bolt to get proper belt tension,then retighten the adjust pulley bracket pivot boltand the adjusting bolt lock nut.
Recheck the tension of the A,/C compressor belt.
3.
BELT TENSIONGAUGE07JGG - 0010'l0a

J
Electrical
Speciaf Toofs ..........................23-2
Troubleshooting
Tips 8nd Precautions .......................,..,.,.,.,.,......,..., 23-3
Five-step Troubleshooting ............,......,.,.,...,..,....., 23-5
Schsmatic Svmbols ...............23-6
Wire Color Code3 .. ................. 23-6
Relay and Control Unit Locations
Engine Compartment ......,.,.................,.,.,.,.,.,,,, 23-7
Dashboard and Door .........,...........,.....,.,....,.,.... 23-8
Dashboard and Floor ......................................... 23-10
Ouarter Pan€f .,,.,...,.,..,...,,,23-12
Connector ldontification and WireHarness Routing ......,.,......23-'13
Index to Circuits and Systems
Airbag
* Integrated Control Unit .....,.,.,.....23-152* Interlock Sytem .,...,.,...........,. 23.146
Lights, Exterior
Eack-up LighB ..................23.187
Brake Ligh$ ......................23-190*Daytime Running Lights (Canada) ................... 23"164
Front Parking Lights .......................................... 23-173
Front Side Marker Lights .................................. 23-173
Front Turn Signal Lights ..................-.......,...,.,. 23-173* Hazard Warning Lights ....................,........,....... 23-192
Headlights.....23-169
23-253 powerDistribution..................... 23-5/r
Air Conditioning.....,....... Soction 21
Alternator ..........,................... 23.99
iCigarette Lighter .........23-212
*Cruise Control
Distributor
'.'.,.'.'.,.'...,,,,.,''.'.,.',.'''.' 23.277
.............................. 23.88
................... 23-90lgnition Timing ......
Indicator Lights
Key-in Reminder System
Maintenance Reminder System*Seat Belt R€mindor System .,...........................* Side Marker/Turn Signal/HazardFlashcr Svstem .................23-192
Spark Plugs ............................23-98
Starting System .....................23-74* Stereo Sound System ...,......,..........,...,......,.,.,.,..,., 23-196
Supplemental Restraint System (SRS) ................ 23-277
Vshicle Speed Sensor (VSS) ................................. 23.130r Wiper/Washer System .........................................., 23-265
*Read SRS precautions on Psge 23-283 before working
in those areas,
23-154
23.136
23"133

SpecialTools
\
Ref. No. J Tool NumbelDescliptionOty Page Reference
o-
o
\9-]
@
o
E'
o
@
o
@-
07HAz - SG00400
07JAA - 001000c
07JGG - 001010A
OTLAJ _ PT3O2OA
07NAC - SR20100
07PAZ - 0010100
07sAz - TB4011A
07TAZ - SZ5011A
07r Az - s250200
07TM - 001020A
Deployment Tool
Antenna Nut Wrench
Belt Tension Gauge
Test Harness
Fuel Sender Wrench
SCS Service Connector
SRS Inflator Simulator
SRS Simulator Lead C
SCS Service Connector (2 o)
Backprobe Adapter, l7 mm
1,|
1
1
1
1
1'l
1
2
23-320
23-203
23-1't5
23-124
23-90,288
23-301
23-30'l
23-301
23-287
*r: lncluded in SRS Tool Set 07MAz - SM5000B*,: Use with the staking patch cords from T/N 07SM 0010004, Backprobe Set.
o
o
@@
23-2

Troubleshooting
Tips and Precautions
Never try to disconnect connectors by pulling on their
wires; pull on lhe connector halves instead.
Alwavs reinstall Dlastic covers.
Before connecting connectors, make sure the termi-
nals are in Dlace and not bent.
a Check lor loose retainer and rubber seals.
The backs of some connectors are packed with
grease. Add grease if needed. lf the grease is contami-
nated, reolace it.
(cont'd )
RETAINER
K
Bef ore Troubleshooting
a Check applicable tuses in the appropriate fuse/relay
box.
Check the battery for damage, state of charge, and
clean and tight connections.
Check the alternator belt tension.
CAUTION:
a Do not quick-charge a battely unless the battery
ground cable has been disconnected. otherwise
you will damage the alternator diod€s.
a Do not attempt to crank the engine with the bat-
tery ground cable loosely connected or you willse-
verely damage the wiring.
a The originsl radio has a coded theft plotection cir-
cuit. Be sure to get the customel's code numbel
before- disconnecting the battsry.- removing the No. 47 (7.5 A) fuse from tho
under-hood luse/relay box.- removing the radio.
Atter service. leconnect Dower to the radio and
tum it on. When the word "CODE" is displayed,
enter the customer's 5-digit code to restore radio
ooeration.
Handling Connectors
a Make sure the connectors are clean and have no loose
wire terminals.
a Make sure multiple cavity connectors are packed with
grease (except watertight connectors).
a All connectors have push-down release type locks.
LOCKING TAB
LOCKING TAB
Some connectors have a clip on their side used to at-
tach them to a mount bracket on the body or on
another component. This clip has a pull type lock.
Some mounted connectors cannot be disconnected
unless you tirst release the lock and remove the con-
nector from its bracket.
LOCKINGPAWL ONOTHERHALF OFCONNECTORPull todisengageBRACKET

Gonnector ldentification and Wire Harness Routing
Rear Wire Harngss {Hatchbackl
Connector or
Terminal
Number of
C8vitiesLocationConnec{s toNotos
c501
c502
c504
c505
cs06
c507
c508
c509
c510
c51 1
c512
c513
c514
c515
uc to
c518
c519
c520
c522
c524
c528
c529
c530
c531
l6
14
8
16
14
2
1
I
8
3
1
2
2
2
20
20
2
2
6
2
2
2
3
4
Behind left kick panel
Behind left kick panel
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Driver's door
Center floor
Center floor
Left quarter panel
Fuel tank
Fuel tank
Right quarter panel
Right quarter panel
Left quarter panel
Left quarter panel
Left quaner panel
Left quarter panel
Left side corner of cargo area
Left side corner of cargo area
Left side corner of cargo area
Left rear corner of cargo area
Center of cargo area bulkhead
Right rear corner of cargo area
Center of cargo area bulkhead
Right side of cargo area
Right side of cargo area
Right side of cargo area
Center of cargo area bulkhead
Center of cargo area bulkhead
Center of cargo area bulkhead
Left side corner of cargo area
Main wire harness {C421)
Main wire harness {C422)
Underdash fuse/relay box (C912)
Underdash fuse/relay box (C915)
Dashboard wire harness (C554)
Driver's doo. wire harness (C601)
Driver's seat belt switch
Parking brake switch
Driver's door switch
Fuel pump
Fuel gauge sending unit
Passenger's door switch
Right rear speaker
Left rear speaker
Noise condenser
Connector C517
Connector C516
Power antenna motor
Cargo area light
Trailer lighting connector
Left taillight
License plate lights
Right taillight
Hatch latch switch
Hatch wire harness (C752)
Hatch wire harness (C751)
Hatch wire harness (C757)
Hatch lock actuator
Hatch key cylinder switch
Hatch opener actuator
Hatch opener relay
Left side of floor
Center of cargo area bulkhead
Body ground, via rear wire harness
Body ground. via rear wire harness
riI

Connector ldentification and Wire Harness Routing
Connector or
Terminal
Numbel of
CavitiesLocationConnects toNotes
c501
c502
c503
c504
c505
c506
c507
c508
c509
c5l0
c511
c512
c513
c514
c515
c517
c518
c519
c520
c521
c522
c523
c527
c528
c529
c530
c531
c532
c533
c534
c535
cs36
14
8
14
2
1
1
8
3
1
2
2
1
20
20
3
2
6
4
2
4
6
6
1
1
2
1
1
4
2
4
Behind left kick panel
Behind left kick panel
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Driver's door
Center floor
Center floor
Left B-pillar
Fuel tank
Fuel tank
Right B pillar
Above right side of trunk
Above left side of trunk
Left quarter panel| .{+ ^',rrrar ^rnal
Left quarter panel
Left side corner of trunk
Above center of trunk
Left side corner of trunk
Left rear corner of trunk
Right rear corner o{ trunk
Right rear corner ot trunk
Lelt rear door
Right rear door
Left quarter panel
Left side of rear window
Above right side of trunk
Right quarter panel
Right side of rear window
Left side of trunk lid
Center of trunk lid
Right side of trunk lid
lvlain wire harness (C421 )
lvlain wire harness (C422)
Underdash fuse/relay box (C912)
Under dash fuse/relay box (C915)
Dashboard wire harness (C554)
Driver's door wire harness (C6Ol)
Driver's seat belt switch
Parking brake switch
Driver's door switch
Fuel pump
Fuel gauge sending unit
Front passenger's door switch
Right rear speaker
Left rear speaker
Noise condenser
Connector C517
Connector C516
Power antenna motor
Trunk light
Trailer lighting connector
Left outer taillight
License plate lights
Right outer taillight
Lett rear door wire harness
(c651)
Right rear door wire harness
1C656)
Left rear door switch
Rear window defogger {+ )
High mount brake light
Right rear door switch
Rear window detogger (- I
Left inner taillight
Trunk latch switch
Right inner taillight
G501
G502
G503
Behind left kick panel
Left side of tloor
Above center of trunk
Body ground, via rear wire
harness
Body ground, via rear wire
harness
Body ground, via rear wire
harness
Rear Wire Hamess {Sedan}
I
ri
I
i
I
li
!

I "tl
III
J- - - - --------- l (Haldlback)
Power door oci contro unrt IDriveas door lockaclualof I;Dtlver's door key cylinder swrtclrDfveas door lock swilch
BLKMHT ---1-
I Power window masler swildl)
Dr veis seal belt swilch
Fue gauge sending lnilFue plmp (FP)
ri:
----------l (sedan)
Power dooa lock conlrol unil IDriveas door lock aclualor I
BLKWHT-
Drlver's door key cylinder swllchDrlve/s door lock swilch
I Power window masler swilch)
Dive. s seal beit swilch
Foelgaee sending unitFuelpump (FP)
i Gso2
_ _ _--_______.] {Halchback)
r- || | F T6iler tiqhxng conneclor I
lil i ,",rror,'nqfi JLicense plale lighlsHalci opener aotualorHalci opener swilch
Rear window wiper molor
High mounl hake ighl
otw ^ -n1
t-
l_:1' ^r;-"-1 7_1;.^G503
Trunk lalch swildlTf ailer light ng conneclorLicense plate lighlsRiohl IL; J Inner larqnr
Riohl I .Le-ft J raflqnl
High mounl brake lighlRea. window d€logger
I
""*'
I
(cont'd)
B : R6arwire hamessM : Dver's doorwire harness@ Hatchwire harness
:
G503
23-65

)
)
Charging System
Component Locationlndex
CHARGING SYSTEM LIGHT(ln the gauge assembly)Test, pages 23-102,103Bulb Locations, page 23-122
UNDER-HOOD FUSE/RELAY BOX(USA: HAS bUiIt-iN ELECTRICALLOAD DETECTOR (ELD) UNIT}Troubleshooting of ELD, secrion 11
BATTERYTest,
ALTERNATOR BELTInsp€ction and Adiustment, page 23_115ALTERNATORTroubleshooting, page 23'102Alternator/FegulatorTosl, pages 23-105,'106Replacement, page 107Overhaul, page 23-108
23-99
.t-