ignition HONDA INTEGRA 1998 4.G Repair Manual

{From page 11-'106)
Check tor an op€n in the wiro {ATpPN lin€):Turn the ignition switch OFF.Fgconnect the 10P connectorto the gauge assembly.Reconnect the 26P connectorto the TCM.stan the engine.M€asure voltage between ECMconnector termanals C29 andAg with the transmission inE position.
- Ropair open in th6 wiro bo-twoen tho ECM {C291 and thogru96 a3sgmbly.- Repair open in GRN wir. bo-twaan thc gauga !srembly.nd tho A/T g.ar po3itiongwitch.
ls there less than 1.0 V?
Chod( for an opon in tho wir6 (ATPPN linel:Measure voltage between ECMconnector terminals C29 and A9with the transmission in E] posi,tron.
R.psir op.n in GRN/WHT wirob€twcan th. gaugc rsr.mbly andthc A/T ge.r po.ition 3whch.
ls there less than 1.0 V?
A/T g6er position signal i3 OK.
a l32P)LGl{BRN/BLKI
Wire side of female terminals
ATP PN{I-T GRN/BLKI
11-107

Power Steering Pressure (PSP) Switch Signal (USA)
This signals the ECM when the power steering load is high.
ECM CONNECTORS
Check lor an open in the wire (PSP
SW line):1. Turn the ignition switch ON (ll).
2. Measure voltage between ECM
connector terminals C16 andA9.
A {32P1LGl{BRN/BLK)
c (31P}
PSP SWIGRNI
Wire side oI female termanals
PSP SwlTCH 2P CONNECTOR IC311I
PSP SW {GRNI
luupen r-{ r \wrRE 4rl
GND (BLK)
Wire side oI female terminalsi,
Inspection ot PSP switch signal.
Check lor an op€n in the wire (PSP
SW linel:1. Turn the ignition switch OFF
2. Disconnect the PSP swirch 2P
3. Turn the ignition switch ON (ll).
4. At the wire side, connect the
PSP switch 2P connector ter
minals No. 1 and No.2 with a
iumper wire.5. Measure voltage teNveen ECM
connector terminals C16 andA9.
ls there less than 1.0 V?
- Repair open in the wire be-
tween the ECM lcl6l .nd the
PSP 3witch.- Repai. open in BLK wire be'
tween the PSP switch and
G301.
ls there less than 1.0 V7Check the operation of the PSPswitch:1- Stan the engine2. Turn steering wheel to full
3. Measure voltage between ECM
connector terminals c16 andA9.
ls there battery voltage?
PSP switch signal is oK.{To page l1 t09)

(From page 11 108)
Check tor e short in the PSPswitch:1. Turn the ignition switch OFF.2. Disconnect the 2P connectorfrom the PSP switch.3. Turn the ignition switch ON (ll).4. Measure voltage between ECMconnector terminals C16 andA9.
Ch€ck for a short in the wire {PSPSW lihell1. Turn the ignition switch OFF.2. Disconnect the ECM connec-tor C (31P).
3. Check tor continuity betweenbody ground and ECM connectorterminalCl6.
ls there battery voltage?
ReDair short in the wire betweenthe ECM lC16) and lhe PSPswitch.
Substituto a known-good ECMand recheck. lf prescribed volt-a96 is now available, replace theoriginalECM.
A {32P)ECM CONNECTORS
Wire side of temale terminals
c 13lPl
LG1{BRN/BLK)PSP SWIGRNI
1 1-109

ldle Speed Setting
IDLEADJUSTINGSCREW
7.
6.Turn the ignition switch OFF.
Reconnect the 2P connectors to the IAC valve and
the EVAP purge control solenoid valve, then do the
ECM reset procedures.
Restart and idle the engine with no-load conditions
for one minute, then check the idle speed.
NOTE: (Canada) Pullthe parking brake lever up.
Start the engine, then check that the headlights are off.
ldle speed should be;
Bl88l €ngine:
Mfi750 i 50 rpm
A/T750150 rpm (in Park or neutral)
818C1 engine:750 i 50 rpm
818C5 engine: 800 i 50 rpm
NOTE: 81881, Bl8Cl engines - It the idle speed
increases to *1rpm, this means the EVAP system ispurging the canister. To stop the purging termporarily.
raise the engine speed above 1,000 rpm with the
accelerator pedal, then slowly release the pedal.
*1: 81881 engine
M/T: 820 i 50 rpm
Ay'T: 840 t 50 rpm
818Cl engine
850 I 50 rpm
(cont'd)
Inspection/Adiustmont
NOTE:
. When setting the idle speed, checkthe following items:- The MIL has not been reported on.- lgnition timing
Spark plugs- Air cleaner- PCV system
. (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle,
Connect a tachometer.
Disconnect the 2P connectors from the ldle Air
Control (lAC) valve and the EVAP purge control
solenoid valve.
2.
5.
if the engine stalls, restan the engine with the accel
erator pedal slightly depressed. Stabilize the rpm at
1,000, then slowly release the pedal until the engine
idles.
Check idling in no-load conditions: headlights, blower
fan, rear defogger, radiator fan, and air conditioner
are not ope€tlng.
ldlo speed should be;
B188l engine:
Mlf480 :l 50 rpm
A/T480 i 50 rpm (in Park or neutral)
B18C1 engine: /t80 t 50 rpm
818C5 sngine:550 t 50 rpm
lf necessary, adjust the idle speed, by turning theidle adjusting screw.
After adjusting the idle speed, recheck the ignition
timing {see section 23). lf it is out of spec, go back
to steo 4.

Before connecting a new fuel tube/quick-connect fitting
assembly, remove the old retainer from the mating pipe.
With rhetabs pulled
apart, Pullthe retaineroff
New FUEL TUBE/OUICK.CONNECTFTflNG ASSEMBLY
3. Align the quick-connect fittings with the pipe, and
align the retainer locking pawls with the connector
grooves. Then press the quick connect fittings onto
the pipe until both retainer pawls lock with a click-
Ing souno.
NOTE: lf it is hard to connect, put a small amount of
new engine oil on the pipe end.
Connection with new retainer:
5.
Make sure the connection is secure and the pawls
are lirmly locked into place; check visually and by
pulling the connector.
RETAINER
Reconnect the battery negative cable, and turn the
ignition switch ON (ll) the fuel pump wjll run for about
two seconds, and fuel pressure will rise. Repeat two
or three times, and check that there is no leakage in
the fuel supply system.
11-117

The fuel supply system co
high pressure fuel pump, t
fuel pressure regulator. f
damper, and fuel delivery i
delivers pressure-regulated
cuts the luel delivery when
Fuel Supply System
System Description
consists of a fuel tank, in-tank
r, PGM-Fl main relay, fueffilter,
. fuel injectors, fuel pulsation
y and return lines. This system
ed fuel to the fuel injectors and
rn thq engine is not running.
Fuel Pressure
Relieving
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 12 mm banjo
bolt on top ol the fuel filter.
Do not smok€ while working on the tuel system,
Keep open flames or sparks away from you. work
arga.
Be sure to relieve fuel pressure while the ignition
swiich is ofl,
Make sure you have the anti theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the battery negative cable from the bat-
tery negative terminal.
Remove the fuelfill cap.
Use a box end wrench on the 12 mm banjo bolt at
the fuel filter while holding the fuel filter with another
wrench.
Place a rag or shop towel over the '12 mm banjo
bolt.
Slowly loosen the 12 mm banjo bolt one complete
tu rn.
1 1-1 18
I
NOTE| Replace the washers whenever the 12 mm banjo
bolt is loosened or removed.
lnsDection
1. Relieve fuel pressure.
2. Remove the 12 mm banjo bolt from the fuel filter
while holding the fuel tilter with another wrench.
Attach the fuel pressure adapter bolt, 12 mm and
the special tool.
3. Stan the engine. Measure the tuel pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched. lf the engine will not start,
turn the ignition switch ON (ll), wait for two sec-
onds, turn it off, then back on again and read the
tuel pressure.
Pressuro should be:
Bl8Bl engire:
270 - 320 kP. (2.8 - 3.3 kgl/cm'.40 - 47 psi)
818C1, 818C5 engines:
320 - 370 kPa (3.3 - 3.8 kgt/cm'. 47 - g psi)
12 mm
FUEL FILTER

I
Fuel Supply System
Fuel Injector (cont'dlFuel Pressure Regulator
Description
The fuel pressure regulator maintains a constant fuel
pressure to the fuel injectors. When the difference
between the fuel pressure and manifold pressure
exceeds 3.0 kgf/cm' (294 kPa,43 psi) IB18C'1,818c5
engines:3.5 kglcm'(343 kPa,50 psi)l, the diaphragm is
Dushed uDward, and the excess fuel is fed back into the
fuel tank through the return line.
CLOSED:
INTAKEMANIFOLDVACUUM
I1{TAKEMANIFOLDVACUUM
DIAPHRAGM
< IFUEL INLET\-
\
OIAPHRAGM
/4_\T-J FUEL INLET
9.
10.
11.
7.
8.
1t
Slide new cushion rings onto the fuel iniectors.
Coat new O-rings with clean engine oil, and put
them on the fuel injectors.
Insert the injectors into the fuel rail first.
Coat new seal rings with clean engine oil, and press
them into rhe intake manifold.
To prevent damage to the O-rings, install the luel
injectors in the fuel rail first, then install them in the
intake manifold.
Align the center line on the connector with the mark
on the fuel rail,
FUEL RAIL
MARKINGS
13.
14.
15.
16.
Install and tighten the retainer nuts.
Connect the vacuum hose and fuel return hose to
the fuel pressure regulator.
lnstall the connectors on the fuel injectors.
Turn the ignition switch ON (ll). but do not operate
the starter. After the fuel pump runs for approxi'
mately two seconds, the fuel pressure in the fuel
line rises. Repeat this two or three times, then check
whether there is any fuel leakage.
FUEL RAIL
FUEL

'*
1i
v3
I
l
i
I
1.
Testing
!@ Do not smoke during tho t€st. Keep open
flame away from your work area.
lf you suspect a problem with the fuel pump, check that
the fuel pump actually runs; when it is ON, you will hear
some noise it you hold your ear to the fuel fill pon with
the fuel fill cap removed. The fuel pump should run for
two seconds, when ignition switch is first turned on. lf
the fuel pump does not make noise, check as followsl
Remove the rear seat (see section 20).
Remove the access panel.
Disconnect the 2P connector from the tuel pump.
CAUTION: Be sure to turn the ignition switch OFF
before disconnecting the wires,
Connect the PGM-Fl main relay 7P connector termi-
nals No. 4 and No. 5 with a jumper wire.
PGM-FI MAIN RELAY CONNECTOR {C,14:}l
2.
3.
4.
5.
FUEL PUMP
{YEL/GRNI
IGN, 1
IYEL/GRN)
JUMPER WIRE
Wire side of female terminals
Check that battery voltage is available between the
fuel unit sub-harness connector terminal No. 2 and
body ground when the ignition switch is turned ON(

).
Wire side of female terminals
lf battery voltage is available, check the fuel
pump ground. lf the ground is OK. replace the
fuel pump.
lf there is no voltage, check the wire harness (see
page 11'125).
FUEL PUMPCoNNECTOR 1C510)
L]l
lrl-r
6l FUEL PUMP
\:/ (YEL/GRNI
4.
Replacemont
@ Do not smoke while working on tuel sys-
tem, Keep open flames away trom your work area.
'1. Remove the rear seat (see section 20) (Hatchbackl
Remove the spare tire lid and the protective cover),
2. Remove the access panel.
3. Disconnect the 2P connector trom the fuel oumD.
Remove the fuel pump mounting nuts.
Remove the fuel pump from the fueltank.
install parts in the reverse order of removal.
ACCESSPANEL
5.9 N.m(0.6 kgl.m,4.3 tbtft)
5.
Replace.

1L
i
!i
!
{
Fuel Supply System
PGM-Fl Main Relay
Description
The PGM Fl main relav actuallv contains two individual
relavs. This relav is located at the left side of the cowl.
One relay is energized whenever the ignition is on which
supplies the battery voltage to the ECM, power to the
tuel injectors, and power tor the second relay. The second
relay is energized for two seconds when the ignition is
switched on, and when the engine is running, to supply
power to the fuel pump.
PGM-FIMAIN RELAY
11-124
FUEI- PUMP
Relay Testing
NOTE: lf the engine starts and continues to run, the
PGM-Fl main relay is OK.
1. Remove the PGlvl Fl main relay.
2. Attach the battery positive terminal to the No. 2 ter-
minal and the battery negative terminal to the No. 1
terminal of the PGM-Fl main relay. Then check for
continuity between the No. 5 terminal and No. 4 ter-
minal of the PGN4-Fl main relay.
. lf there is continuity, go on to step 3.
. lf there is no continuity, replace the PGM-Fl main
relay and retest.
To lGN. 1
To GROUND
To ST. SWITCH
To ECM CONNECTORTERMINAL A16
{FLRI
To BAT @
To ECM CONNECTORftNMNALSAll and A24 (lGP)
V
To FUEL PUMP
3. Attach the battery positive terminal to the No. 5 ter-
minal and the battery negative terminal to the No. 3
terminal of the PGM-Fl main relay. Then check that
there is continuity between the No. 7 terminal and
No. 6 terminal of the PGM-Fl main relav.
. lf there is continuity, goon tostep4.
. lf thereis nocontinuity, replacethe PGM-Fl main
relay and retest.
4. Attach the batterv oositive terminal to the No. 6 ter-
minal and the battery negative terminal to the No. 1
terminal ol the PGM-Fl main relay. Then check that
there is continuity between the No. 5 terminal and
No. 4 terminal of the PGM-Fi main relav.
. lf there is continuity, the PGM-FI main relay is OK.
. lf the fuei pumpstill does not work, goto Harness
Testing on the next page.
. lf thereis nocontinuity, replacethe PGM-Fl main
relav and retest.\;

I
tr,
- Engine will not start.- Inspection of PGM-FI mainrelay and relay harne$.
Check lor an open in the ware{GND line}l1. Turn the ignition switch OFF.2. Disconnect the PGM Fl mainrelay 7P connector.3. Check for continuity betweenthe PGM'FI main relay 7P connector terminal No. 3 and bodyground,
Repair open in the wire betweenthe PGM-Fl main relay and G101.
Check for an open or shon in thewire {BAT line)rMeasure voltage between thePGM-Fl main relay 7P connectorterminal No.7 and body ground.- Fepaii open or short in thewire between the PGM-FImain rel6y and the Fl E/M 115A) tuse.- Replace th€ Fl E/M {15 A)fusein the under-hood tuse/relay
ls there battery vohage?
Check foi an open or shori in thewire (lG1 line):1. Turn the ignition switch ON (ll).
2, Measure the voltage betweenthe PGM Fl main relay 7P con-nector terminal No. 5 and bodyground,R€pair open or short in thewire betwo€n the PIGM-FI mainrelav and the No. 13 FUELPUMP ISRS UNIT) (15 Altuse.ReDlace the No. 13 FUELPUMP ISRS UNID (15 Al fusein the under-dash tuse/relayoox,
Check for an open or short in thewire {STS linel:1. Turn the ignition switch to theSTART { lll) position.NOTE:. M/T: Clutch pedal must beoepresseo.. A/T: Transmission in ld or
E position.2. Measure the voltage betweenthe PGM-FI main relay 7P con-nector terminal No. 2 and bodyground,
Troubleshooting
'l RELAY 7P CONNECTOR
GND
t .--.-l T;-l IBLK)L' 'r I" T----
lr s o rl A
+
Wire side o{ female termanals
8AT(YEL/WHT)
STS {BLU/WHTI
(cont'd)
(To page11- t 26)
11-125