belt Hyundai Coupe 2003 Owner's Guide

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 European Community Only Except European Community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE& BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSAXLE OILAUTOMATICTRANSAXLE FLUIDAIR CONDITIONER FILTER (FOR BLOWER UNIT)
F040A03GK-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DRIVING
CONDITIONMAINTENANCE INTERVALS
R R RR
II II
RRR
MAINTENANCE
OPERATION
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS EVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLYA, B, C, F, H C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, FC, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, IC, E
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, other commercial use car or vehicle towing
J - Driving over 170 km/h1.6 DOHC/2.7 V6 2.0 DOHC CVVT

VEHICLE MAINTENANCE REQUIREMENTS 5-5
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN- TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B02A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation andreplace if necessary. Drive belts should bechecked periodically for proper tension andadjusted as necessary.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. Fuel filters should be installed bytrained technicians. F060D01A-AAT
o Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trainedtechnician replace any damaged or leaking partsimmediately.
F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler cap The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, andexcessive swelling indicate deterioration. Par-ticular attention should be paid to examiningthose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
F070B01A-GAT
o Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connectionsfor leakage and damage. Replace any dam-aged parts. F060N02E-GAT
o Valve Clearance Inspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualifiedtechnician should perform the operation.

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E02A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theautomatic transaxle fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use DIAMONDATF SP- III or SK ATF SP- III when adding or
changing fluid.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension. Re-place or adjust it if necessary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace anydamaged parts and, if necessary, repack thegrease.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.

DO-IT-YOURSELF MAINTENANCE
6-4 G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B02GK-GAT
Recommended Oil SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040
104
20 68
1050
032
-15 5 -10-14
1.6L (DOHC), 2.7 L (V6)

DO-IT-YOURSELF MAINTENANCE
6-14
G140D01S-GAT
Checking the Compressor Drive Belt
When the air conditioning is being used regular- ly, the compressor drive belt tension should bechecked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaftand compressor pulleys. Pressing with yourfinger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instru-ments to check it with a force of 98N (22 lb.),the deflection should be approx. 8.0 mm (0.315inches). If the belt is too loose, have it adjustedby your Hyundai dealer. A/C
CRANK PULLEY
TENSION PULLEY 8mm (0.315 in.)
G140D01GK
V6
DOHC
Auto tensioner
Eng.pulley COMP
G140B01A-AAT
Checking the Air Conditioning Opera- tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning systeminspected by your Hyundai dealer.
CAUTION: Running the air conditioning system for extended periods of time with a low refriger-ant level may damage the compressor. G140C01A-AAT
Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be runfor at least 10 minutes each week. This isparticularly important during cool weather whenthe air conditioning system is not otherwise inuse.
G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. Thereservoir cap must be fully tightened to avoidcontamination from foreign matter or moisture.
NOTE: Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
WARNING:Use caution when handling brake fluid. It
can damage your vision if you get it in your eyes. It will also damage your vehicle's paintif spilled on it and not removed immediately.
G140A01A-AAT
AIR CONDITIONING CARE Keeping the Condenser Clean
The air conditioning condenser (and engine
radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc.These can interfere with maximum cooling effi-ciency. When removing such accumulations,brush or hose them away carefully to avoidbending the cooling fans.

DO-IT-YOURSELF MAINTENANCE 6-17
G200B02A-AAT
Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found low on the dashboardon the driver's side. Inside the box you will find alist showing the circuits protected by each fuse. If any of your car's lights or other electrical
accessories stop working, a blown fuse couldbe the reason. If the fuse has burned out, youwill see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse,follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in thefuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears to have burned out.
HGK185
G200A01A-AAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a relay box foreasy inspection.
CAUTION: When replacing a fusible link, never use
anything but a new fusible link with the same or lower amperage rating. Never use apiece of wire or a higher-rated fusible link.This could result in serious damage andcreate a fire hazard.
AS60310A
Good
Bad
G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked periodically for proper tension and adjusted if necessary. At thesame time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary.Belt routing should also be checked to be surethere is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 5.1~6 mm (0.2~0.24 in.)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

INDEX10-1
Catalytic Converter
.................................................................... 7-1 ~ 7-2
CD Auto changer (H250, H260) .............................................. 1-70, 1-77
Child Restraint system ........................................................... 1-14 ~ 1-19
Child Seat Restraint Suitability For Seat Position ............................1-18
Cigarette Lighter ................................................................................ 1-37
Clock ................................................................................................ 1-36
Clutch Checking fluid ............................................................................... 6-13
Pedal free play ............................................................................. 6-16
Combination Light Daytime running lights .................................................................. 1-34
Headlight flasher ........................................................................... 1-34
Headlight switch ........................................................................... 1-33
High-beam switch ......................................................................... 1-34
Lane change signal ...................................................................... 1-33
Turn signal operation .................................................................... 1-33
Compact Disk Player Operation (H260) ........................................... 1-75
Cooling Fans ..................................................................................... 6-19
Corrosion Protection Cleaning the interior ....................................................................... 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ...................................................................... 4-2
Cruise Control ................................................................................... 1-47
D Defrosting/Defogging ......................................................................... 1-54
Door
Central door lock ............................................................................ 1-5
Door locks ...................................................................................... 1-3 Locking and unlocking front door with a key ................................. 1-4
Drink Holder ...................................................................................... 1-38
Drive Belts ........................................................................................ 6-17
ZK000A1-G 10. INDEX A
Air bag ....................................................................................
1-20 ~ 1-24
Air cleaner filter ................................................................................. 6-10
Air Conditioning Care .............................................................................................. 6-14
Operation ...................................................................................... 6-14
Switch ........................................................................................... 1-55
Air filter .............................................................................................. 1-62
Antenna ............................................................................................. 1-87
Ashtray .............................................................................................. 1-37
Audio Fault Code .............................................................................. 1-79
Automatic Transaxle ........................................................................... 2-6 B Battery ...................................................................................... 2-11, 6-18
Brake Anti-lock system ............................................................................. 2-9
Checking the brakes .................................................................... 6-13
Fluid .............................................................................................. 6-13
Pedal clearance ............................................................................ 6-16
Pedal free play ............................................................................. 6-16
Practices ......................................................................................... 2-8
Breaking-In your new Hyundai ........................................................... 1-1
C Care of Cassette tapes .......................................................... 1-85 ~ 1-86
Care of Disk ...................................................................................... 1-85
Cassette Tape Player Operation (H250) ..........................................1-68
10

INDEX10-3
R Rear Seats
Before Folding the Rear Seats ..................................................... 1-10
Fold down ..................................................................................... 1-10
Rear seat entry ............................................................................. 1-10
Rear Seat Pos itions ....................................................................... 1-9
Rear Window Defroster Switch ......................................................... 1-36
Rear Window Wiper and Switch .. ..................................................... 1-35
SSeat Belts 3-Point type .................................................................................. 1-13
Adjustable height .......................................................................... 1-13
Adjusting your seat belt ................................................................ 1-13
Care of seat belts ......................................................................... 1-12
Precautions ................................................................................... 1-11
Pre-tentioner Seat Belt ................................................................. 1-18
Spark Plugs ........................................................................................ 6-8
Spectacle Case ................................................................................. 1-40
Speedometer ..................................................................................... 1-30
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ...................................................................................... 6-15
Tilt lever ........................................................................................ 1-47
Stereo Radio Operation (H250, H260) ....................................1-65, 1-72
Stereo Sound System ............................................................ 1-63 ~ 1-64Sun Visor .......................................................................................... 1-46
Sunroof .............................................................................................. 1-38
TTachometer ....................................................................................... 1-30
Tail Gate ........................................................................................... 1-45
TCS (Traction control system) .......................................................... 2-10
Theft Alarm System ............................................................................ 1-5
JJump Starting
...................................................................................... 3-1
K
Keys .................................................................................................. 1-2 If you lose your keys .................................................................... 3-10
Positions ......................................................................................... 2-2
L
Light Bulb Replacement .................................................................... 6-20
Lubrication Chart ................................................................................. 9-3
Luggage Net ...................................................................................... 1-47
M Maintenance Intervals Explanation of scheduled maintenance items ....................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................. 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ...................................................................... 5-1
Map Light .......................................................................................... 1-40
Mirros Day-night inside rearview ............................................................. 1-42
Outside rearview folding ............................................................... 1-42
Outsde rearview heating .............................................................. 1-41
Multi gauge ........................................................................................ 1-32
OOdometer .......................................................................................... 1-30
PParking Brake ................................................................................... 1-43
Power Steering Fluid Level ............................................................... 6-19

CONTROLS AND EQUIPMENT
1- 2 B040A02Y-EAT DOOR LOCKS WARNING:
o Unlocked doors can be dangerous. Before
you drive away (especially if there are chil-dren in the car), be sure that all the doorsare securely closed and locked so that thedoors cannot be inadvertently opened fromthe inside. This helps ensure that doorswill not be opened accidentally. Also, whencombined with the proper use of seat belts,locking the doors helps keep occupantsfrom being ejected from the car in case ofan accident.
o Before opening the door, always look for and avoid oncoming traffic.
o In case of accident the door is unlocked automatically (Not all models).
B880B03A-GAT Keys
All of the locks fitted to the vehicle are operated by the same key. However, since it is possible tolock the doors without the use of the key, careshould be exercised to ensure that the key doesnot become locked inside the vehicle by mistake. NOTE: If you make your own duplicate key, you willnot be able to cancel the system or start theengine. AX10020A-1B880C02A-GAT Key Numbers
AX10030A-1
The vehicle key number is recorded upon a metal tag attached to the keys when the vehicleis first delivered to you.The key number should be recorded and kept ina safe place in case the need to order furtherkeys arises. New keys are available from anyHyundai dealer by quoting the relevant key num-ber.In the interest of security, the metal tag attachedto the keys which bears the key number shouldbe removed from the key ring after you receiveyour new vehicle. In addition, key numbers can-not be provided by Hyundai for security reasons.If you need additional keys or if you should loseyour keys, your authorized Hyundai dealer canmake new keys.
B880A01A-GAT IMMOBILIZER SYSTEMThe immobiliser system is an anti-theft device, designed to deter automobile theft.

CONTROLS AND EQUIPMENT1- 9
B129A01F-AAT REAR SEAT POSITIONS WARNING: This vehicle contains two rear seating posi-tions only and a seat belt for each seatingposition. Thus, never permit more than twooccupants to ride in the rear seat because anunrestrained occupant could be seriouslyinjured or killed in the event of a vehiclecrash.
B129A01GK
B100A01Y-AAT SEAT WARMER (Not all models) The seat warmer is provided to warm the front seats during cold weather. With the ignition keyin the "ON" position, push either of the switchesto warm the driver's seat or the passenger's seat.During mild weather or under conditions wherethe operation of the seat warmer is not needed,keep the switches in the "OFF" position.
HGK123
B130A01GK-DAT REAR SEAT ENTRY (Walk in device)The driver and front passenger's seatback should be tilted to enter the rear seat.
HGK053-D
(2)
(1)
By pulling up the walk in device lever (1) at the right-up side of the driver side seatback, theseatback will tilt forward. And then pull the lockrelease lever (2) up with moving the seat forward.