automatic transmission Hyundai Terracan 2004 Service Manual

DRIVING YOUR HYUNDAI 2- 7
DC110D1-E
o N (Neutral):
With the selector in this position, no gear is
selected and no drive is transmitted from the engine. The engine may be started with theselector in this position.
CAUTION: Do not coast with the selector at the "N"
position.
DC110C1-E
o R (Reverse):
With the selector in this position, reverse gear
will be engaged. The engine may not be started with the selector in this position.
CAUTION:The selector must NEVER be shifted to the
"R" position whilst the vehicle is in motion. HPC090A1-E
SELECTOR POSITIONS o P (Park): With the selector in this position, no drive is
transmitted from the engine and the transmis- sion output and therefore the front wheels locked.The engine may be started with the selector inthis position.
CAUTION:The selector must NEVER be shifted to the
"P" position whilst the vehicle is in motion,otherwise serious transmission damage willresult. C090E01O-AAT
o D(Drive): Use for normal driving. The transmission will
automatically shift through a four gear sequence.
For optimum fuel economy, accelerate gradu-ally. The transmission will automatically shift tothe second, third and overdrive gears.
C090H01A-EAT
NOTE:
o The brake pedal should be depressed when shifting from NEUTRAL to a for- ward or reverse gear.
o The brake pedal fully depressed in order to move the shift lever from the "P"(Park) position to any of the other posi-tions.
o It is always possible to shift from "R", "N", "D", "2", "L" positions to "P" posi-tion.
DC110F1-E
o 2 (Second Gear):
With the selector in this position, first gear will
be engaged from rest. The transmission willupshift to second gear depending upon thevehicle speed and throttle position. No upshiftto third or fourth will occur. The engine may notbe started with the selector in this position.
CAUTION: Do not move the selector to the 2 position
when the vehicle speed is in excess of 60 m.p.h. DC110G2-E
o L (Low Gear):
With the selector in this position, first gear will
be engaged from rest. No upshift will occurregardless of vehicle speed and throttle open-ing. The engine may not be started with theselector in this position.
CAUTION: Do not move the selector to the L position
when the vehicle speed is in excess of 50 m.p.h.

DRIVING YOUR HYUNDAI
2- 8
HPC120D1-E General Operating Instructions
o The button in the selector handle must be depressed before the selector can be moved.
o The engine may only be started when the selector is at position "P" or "N".
o Ensure that the footbrake is firmly applied when shifting from "P" or "N" to "D", "2" or "L" and vice versa.
o Always engage the parking brake when the vehicle is unattended, never use the "P"position in place of the parking brake.
o Under normal circumstances, the selector should be placed in the "D" position and thetransmission allowed to select the most idealratio for the circumstances. In this positionmaximum fuel economy will be achieved.
o When descending steep gradients where engine braking is required, the selectorshould be placed at the "2" or "L" positiondepending upon the vehicle speed.
o When ascending steep gradients and using large throttle openings, the transmission mayrepeatedly change between two adjacentratios. This is a normal characteristic andmay be prevented by selecting "2" or "L"depending upon the vehicle speed.
o Never move the selector to or from the "P" or "N" position with the accelerator de-pressed.
o Only with the brake pedal fully depressed, the shift lever is shifted from "P" (parking)position to other position. (Not all models)
C090I01E-EAT
CAUTION:
o Shift into "R" and "P" only when the vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forward positions with the brakes applied.
o Always apply the footbrake when shift- ing from "P" or "N", to "R", "D", "2" or"L" position.
o Do not use the "P" (Park) position in place of the parking brake. Always setthe parking brake, shift the transmissioninto "P" (Park) and turn off the ignitionwhen you leave the vehicle, even mo-mentarily. Never leave the vehicle unat-tended whilst the engine is running.
o Check the automatic transmission fluid level regularly, and add fluid as neces-sary. SC130A1-E OVERDRIVE SWITCH
The overdrive switch prevents the transmission upshifting higher than third gear when the switchis turned "OFF". The transmission will startfrom rest in first gear and upshift to second andthird gear depending upon the roadspeed andthrottle opening but will not upshift to fourthgear. When the overdrive switch is turned "ON",the transmission will start from rest in first gearand will upshift, depending upon roadspeed andthrottle opening to second, third and fourthgear. Therefore, when the overdrive switch isturned "OFF", the transmission performs as athree speed unit and the overdrive warning lightlocated in the instrument cluster will be illumi-nated. When the overdrive switch is turned"ON", the transmission functions as a fullyautomatic four speed unit with the maximumfuel economy potential of the vehicle beingrealized.
C090J01HP.DAG

DRIVING YOUR HYUNDAI 2- 9
o Ensure that the overdrive switch is at the
"ON" position for maximum economy.
o If rapid acceleration is required, fully de- press the accelerator pedal. In this condi- tion, the kickdown mechanism will be oper-ated and the transmission will automaticallydownshift according to the vehicle speed.
C120A02A-EAT
ANTI-LOCK BRAKE SYSTEM (Not all models)
The Anti-Lock Brake System (ABS) is designed
to prevent wheel lock-up during sudden braking or on hazardous road surfaces. The ABS con-trol module monitors the wheel speed and con-trols the pressure applied to each brake. Thus,in emergency situations or on slick roads, ABSwill increase vehicle control during braking.
NOTE: During ABS operation, a slight pulsation
may be felt in the brake pedal when the brakes are applied. Also, a noise may beheard in the engine compartment whilst brak-ing. These conditions are normal and indi-cate that the anti-lock brake system is func-tioning properly. WARNING: ABS will not prevent accidents due to im-
proper or dangerous driving manoeuvres. Even though vehicle control is improvedduring emergency braking, always maintaina safe distance between you and objectsahead. Vehicle speeds should always bereduced during extreme road conditions.
The braking distance for cars equipped with
an anti-lock braking system may be longerthan for those without it in the followingroad conditions.
o Driving on rough, gravel or snow-cov- ered roads.
o Driving with tire chains installed.
o Driving on roads where the road surface is pitted or has different surface height.
These roads should be driven at reduced
speeds. The safety features of an ABS equipped vehicle should not be tested byhigh speed driving or cornering. This couldendanger the safety of yourself or others.
C350A01HP-EAT
Part-time 4WD operation (Not all models)
1. Knob position
This is used to set different positions.
2H(Rear-wheel drive) When driving on normal roads and highway.
4H(High range 4-wheel drive) When driving off-road, wet or snow-covered
roads with normal speed. The 4WD engaged indicator light ( or )
will be turned on to remind you that you are in the 4H mode. 4L(Low range 4-wheel drive)
Use "4L" for climbing or descending steep hills,
off-road driving, and vehicle towing.
Especially when increased drive power is re-
quired.
C350A01HP.DAG
D090A01P-GAT
FOUR-WHEEL DRIVE (4WD)
You can send your engine power to all front and
rear wheels for maximum power. 4WD is useful when you drive in snow, mud, ice, mountainousor sandy areas where good traction is required,or when your wheels lose traction using two-wheel drive.

DRIVING YOUR HYUNDAI
2- 10
2. Transfer shift knob operation By turning the transfer shift knob(4H, 4L), both
axles of the vehicle are rigidly connected with each other. This improves the traction charac-teristics.
2H

4H
Turn the transfer shift knob from the 2H mode
to the 4H mode at speed below 50mph (80 km/h). It is not necessary to depress the clutchpedal (Manual Transmission) or put the shiftlever into "N(neutral)" position (Automatic Trans-mission). Perform this operation when drivingstraight.
4H

2H
Turn the transfer shift knob from the 4H mode
to the 2H mode at speed below 50mph (80 km/ h). It is not necessary to depress the clutchpedal (Manual Transmission) or put the shiftlever into "N(neutral)" position (Automatic Trans-mission). Perform this operation when drivingstraight.
4H

4L
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu- tral)" position (Automatic Transmission).
3. Select the 4L mode.
4L

4H
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu- tral)" position (Automatic Transmission).
3. Select the 4H mode.The 4WD LOW indicator light ( or ) will
be turned on to remind you that you are in the 4L mode.
CAUTION: Do not select 4WD (4H or 4L) mode on dry
paved roads. Especially on dry highway, never select the 4WD mode. Four-wheel driving on dry paved roads for a
long period will increase the fuel consump-tion with possible noise generation and ear-ly tyre wear. In addition, axle gear oil tem-perature increases with possible driving sys-tem part wear. D090E01HP-EAT
Driving Four-wheel drive safely
o The driving posture should be more upright; adjust the seat to a good position for easy steering and pedal operation.
o Be sure to wear the seat belt.
o Drive carefully when off the road and avoid dangerous areas.
o 4WD has higher ground clearance and a narrower track to make them capable of performing in a wide variety of off roadapplications. Specific design characteristicsgive them a higher centre of gravity thanordinary cars. An advantage of the higherground clearance is a better view of the roadallowing you to anticipate problems. Theyare not designed for cornering at the samespeeds as conventional 2-wheel drive vehi-cles any more than low-slung sports carsare designed to perform satisfactorily underoff-road conditions. If at all possible, avoidsharp turns or abrupt maneuvers. As withother vehicles of this type, failure to operatethis vehicle correctly may result in loss ofcontrol or vehicle rollover.
o Do not grip the inside or spokes of the steering wheel when driving off-road. Thesteering wheel could jerk and injure yourhands. Always firmly hold the outer steeringwheel when you are driving off-road.
o Drive at lower speeds in strong crosswinds. Because of your vehicle’s high centre ofgravity, its stability will be affected in cross-winds. Slower speeds ensure better vehiclecontrol.

DRIVING YOUR HYUNDAI
2- 12 Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds.
Because of your vehicle's high centre of gravity, its stability will be affected in cross-winds. Slower speeds ensure better vehiclecontrol.
(3) Check the brake condition after driving in wet or muddy conditions. Press the brakeseveral times as you move slowly until youfeel normal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes, etc.)
(5) The stopping distance of the full-time 4WD vehicle differs very little from that of the2WD vehicle.
When driving on a snow-covered road or a slippery, muddy surface, make sure thatyou keep a sufficient distance between yourvehicle and the one ahead of you.
(6) Since the driving torque is always applied to the 4 wheels, the performance of the full-time 4WD vehicle is greatly affected by thecondition of the tyres. Be sure to equip itwith all four tyres of the same size and type.o When replacement of any of the tyres or disc wheels is necessary, replace all ofthem.
o Rotate the tyres and check the tyre pres- sure at regular intervals.
(7) The full-time 4WD vehicle cannot be towed by an ordinary tow truck. Makesure that the vehicle is towed with itsfour wheels raised off the ground. o If the vehicle is towed with its only two
wheels raised off the ground, the 4WDsystem could be damaged.
o In unavoidable case, if the vehicle is being towed with all four wheels on theground, it should be towed only forwarddirection with rope.
o Whilst towing, check the following items.
1. The ignition switch is in "ACC" or"ON".
2. Place the shift lever in neutral (For Automatic Transmission, "N" posi-tion).
3. Release the parking brake.
NOTE: To avoid serious damage to your 4WD ve- hicle, limit towing to 10 mph (15km/h) andnot for more than 1 mile (1.5km) at ANYTIME.
HHP241
Roll tester (Speedometor) Temporaryfree roller
LOW Mode
Full power to both axles, including a lower gear
ratio for low-speed applications that require extra power such as dry road surfaces, wetpavement, snow-covered roads and/or off-road.
Especially when increased drive power is re-
quired. "LOW" mode is not recommended on dry pave-
ment.
The 4WD LOW indicator light ( or )
will be tur-ned on to remind you that you are inthe LOW mode. 2. Transfer shift knob operation
AUTO

LOW
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)"position (Automatic Transmission)
3. Turn the transfer shift knob to "LOW" mode.
LOW

AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu-tral)" position (Automatic Transmission).
3. Turn the transfer shift knob to "AUTO" mode.

DRIVING YOUR HYUNDAI 2- 19
CAUTION: If overheating should occur when towing,
(temperature gauge reads near red zone), taking the following action may reduce oreliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. Whilst in stop and go traffic, place the gear selector in park or neutral and idle the engine at a higher speed.
HPC200E1-E
Trailer or Vehicle Towing Tips
1. Before towing, check towbar and safety cable connections as well as proper operation of the trailer running lights, brake lights, andturn signals.
2. Always drive your vehicle at a moderate speed (Less than 60 mph)
3. Trailer towing requires more fuel than nor- mal conditions.
4. To maintain engine braking efficiency and electrical charging performance, do not usefifth gear (manual transmission).
5. Always secure items in the trailer to prevent load shift whilst driving.
6. Check the condition and air pressure of all tyres on the trailer and your car. Low tyrepressure can seriously affect the handling.Also check the spare tyre.
7. The vehicle/trailer combination is more af- fected by crosswind and buffeting. When being passed by a large vehicle, keep a constant speed and steer straight ahead.If there is too much wind buffeting slowdown to get out of the other vehicle's airturbulence.
8. When parking your car and trailer, especial- ly on a hill, be sure to follow all the normalprecautions. Turn your front wheel into thecurb, set the parking brake firmly, and putthe transmission in 1st or Reverse (manual)or Park (automatic). In addition, place wheelchocks at each of the trailer's tyres. 9. If the trailer has electric brakes, start your
vehicle and trailer moving, and then applythe trailer brake controller by hand to besure the brakes are working. This lets youcheck your electrical connection at the sametime.
10. During your trip, check occasionally to be sure that the load is secure, and that thelights and any trailer brakes are still working.
11. Avoid jerky starts, sudden acceleration or sudden stops.
12. Avoid sharp turns and rapid lane changes.
13. Avoid holding the brake pedal down too long or too frequently. This could cause the brakes to overheat, resulting in reduced brakingefficiency.
14. When going down a hill, shift into a lower gear and use the engine braking effect. When ascending a long grade, downshift the transmission to a lower gear and reducespeed to reduce chances of engine over-loading and/or overheating.
15. If you have to stop whilst going uphill, do not hold the vehicle in place by pressing on theaccelerator. This can cause the automatictransmission to overheat. Use the parkingbrake or footbrake.
NOTE: When towing, check transmission fluid more
frequently.

IN CASE OF EMERGENCY 3-1
ZD000A1-A
3. IN CASE OF EMER-
GENCY
D010A01A-EAT
If Engine Stalls Whilst Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your vehicle will not start, contact Hyundai dealer or seek other qualified assistance.
SD020A1-E
IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuelsystem diagnosis.
CAUTION: If the engine refuses to start, no attempt
should be made to push or tow start the vehicle. Vehicles with automatic transmis- sion or fuel injection will not be able to be started in this manner since no drive istransmitted through the automatic trans-mission whilst the engine is not running,and in the case of fuel injected derivatives,the fuel pump will not operate under towstart conditions. In addition, if the vehicle isequipped with an exhaust catalyst, damageto the catalyst may result if the vehicle istow started. HPD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual transmis- sion, ensure that the clutch pedal is de-
pressed whilst cranking the engine. If thevehicle is fitted with automatic transmission,ensure that the transmission selector is atthe "P" or"N" position.
2. Check the battery terminals and connec- tions to ensure that these are clean and alsotight.
3. If the ignition warning lights dim when the engine is cranked and the battery terminalshave been checked, a discharged battery isindicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for informa-tion regarding engine starting when the bat-tery is discharged.
G210A01HP.DAG
3
D010C02A-EAT
If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check all connectors at ignition coils and spark plugs(For Petrol Engine) or check all con-nectors at glow plug and glow plug relay(ForDiesel Engine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine compartment.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.

IN CASE OF EMERGENCY
3-2
CAUTION:
Personal injury and damage to the vehicle
may occur if jump starting is not performed correctly. If any doubt exists as to how thisoperation should be performed, seek assis-tance from qualified personnel. WARNING:
Motor vehicle batteries contain sulphuric
acid and emit hydrogen gas. Protective cloth- ing should be worn and care exercised toprevent the acid from coming into contactwith skin or clothing and the vehicle. Nakedlights should not be permitted in the vicinityof the battery. Care should be exercised toprevent sparks occurring during connec-tion. If acid accidentally comes into contactwith skin or eyes, the affected area shouldimmediately be flushed with copious CAUTION: If the jump cable is incorrectly installed, damage to the vehicle electrical system mayoccur, in particular the electronic compo-nents such as the Fuel Injection system
computer and the Automatic Transmissioncomputer. The battery must never be dis-connected whilst the engine is running.
SD030A1-E JUMP STARTING
amounts of water and medical assistance sought.
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed inanother vehicle, ensure that the two vehi-cles are not touching.
2. Turn off all unnecessary electrical equip- ment in both vehicles.
3. Ensure that the engine of the vehicle provid- ing the jump start is running prior to connec-tion of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and theother end to the positive (+) terminal of thedis-charged battery.
5. Attach the black jump cable to the negative (-) terminal of the booster battery, and theother end to a ground point within the enginecompartment of the vehicle with the flat bat-tery. Do not connect to the negative batteryterminal of the flat battery since sparks maybe generated with the subsequent risk ofexplosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start the engine of thevehicle with the flat battery.
7. Switch "ON" the main beam headlamps before carefully removing the jumper cablesin the reverse order of attachment. Oncethe jumper cables have been removed,switch "OFF" the main beam headlamps. HPD040A2-E IF THE ENGINE OVERHEATS If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is
safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transmission) and set the parking brake. If the air conditioningis on, turn it off.
3. If coolant is running out under the car or steam is coming out from under the bonnetstop the engine. Do not open the bonnetuntil the coolant has stopped running or thesteaming has stopped. If there is no visibleloss of coolant and no steam, leave theengine running and check to be sure theengine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to besatisfactory, check for coolant leaking fromthe radiator, hoses or under the car. (If theair conditioning had been in use, it is normalfor cold water to be draining from it).
AX30030A
Negative to the engine not to the battery
Positive to positive
Booster battery
c
e
f d
Discharged battery

IN CASE OF EMERGENCY
3-4 SD060A1-E
IN THE EVENT OF A PUNCTURE
If a puncture occurs whilst driving the vehicle:
1. Bring the car to rest as soon as it is safe to do so and with the minimum amount of braking required which will assist in main-taining the maximum amount of control. Thevehicle should be parked wherever possibleupon firm level ground to facilitate wheelchanging.
2. If the vehicle is creating a hazard and the road conditions do not permit the wheel tobe changed safely, assistance should besought.
3. Passengers must not be allowed to remain inside the vehicle during wheel changing. Ifa puncture occurs whilst the vehicle is on amotorway, the passengers should take ref-uge on the motorway embankment to avoidthe possibility of injury occurring should thevehicle be struck by other motorway traffic.
4. Wheel changing should be performed ac- cording to the following instructions. HPD070A1-E
CHANGING A FLAT TYRE
It is of the utmost importance that care isexercised when changing road wheels. Ensurethat the parking brake is set and that the gearshift lever is in reverse (P, if the vehicle hasautomatic transmission).
D060A01HP
5. Remove the lift plate from the centre of the spare tyre after the spare tyre is lowered completely.
Installation is the reverse order of removal.
CAUTION: When installing, turn the wheel nut wrench
clockwise till you hear the crackle once or
twice(Tightening torque : 3.87 kg m). Andmake sure the spare tyre is secured in theproper location.
2. Insert the spare wheel rod into the hole in the upper pad of the rear bumper.
3. Connect the wheel nut wrench to the spare wheel rod.
4. Turn the wheel nut wrench counterclock- wise and the spare tyre will lower.
D040B02HP

IN CASE OF EMERGENCY 3-9
D060J01HP
Lower the car to the ground by moving the jack
handle up and down. Then position the wheel brace as shown in the drawing and tighten thewheel nuts. Be sure the socket is seated com-pletely over the nut. Do not stand on the wrenchor use an extension pipe over the wrenchhandle.
Go around the wheel tightening every other nut
until they are all tight. Then double-check eachnut for tightness. After changing wheels, have atechnician tighten the wheel nuts to their propertorque as soon as possible.
Wheel nut tightening torque: Steel wheel & aluminium alloy wheel:90-110 N.m (65-80 lb.ft) D060J02O-EAT
AFTER CHANGING WHEELS
If you have a tyre gauge, remove the valve cap
and check the air pressure. If the pressure is lower than recommended, drive slowly to thenearest service station and inflate to the correctpressure. If it is too high, adjust it until it iscorrect. Always reinstall the valve cap afterchecking or adjusting tyre pressure. If the capis not replaced, air may leak from the tyre. If youlose a valve cap, buy another and install it assoon as possible.
After you have changed wheels, always secure
the flat tyre in its place and return the jack andtools to their proper storage locations. D080A02A-EAT
IF YOUR CAR MUST BE TOWED
o OK for 4WD
o OK for Automatic or Manual Transmission Equipped Vehicle D080A01HP
CAUTION:Your car can be damaged if towed incor-
rectly!
If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truck service. This will help assure that your car isnot damaged in towing. Also, professionals aregenerally aware of local laws governing towing.In any case, rather than risk damage to yourcar, it is suggested that you show this informa-tion to the tow truck operator. Be sure that asafety cable system is used and that all currentlaws associated with vehicle towing are ob-served.