battery INFINITI M35 2006 Factory Service Manual

STARTING SYSTEM
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Revision: 2006 January2006 M35/M45
Trouble Diagnosis with Battery/Starting/Charging System Tester (Starting)NKS003NK
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be done
as a set from start to finish.
1. Turn off all loads on the vehicle electrical system.
2. Perform battery test with Battery/Starting/Charging system
tester. Refer to SC-7, "
Trouble Diagnosis with Battery/Starting/
Charging System Tester (Battery)" .
3. Press “ENTER” to begin the starting system test.
4. Start the engine.
5. Diagnostic result is displayed on the tester. Refer to SC-13,
"DIAGNOSTIC RESULT ITEM CHART" .
NOTE:
If the starter performs normally but the engine does not start,
perform engine diagnosis.
For intermittent “NO CRANK” or “NO STARTER OPERA-
TION” incidents, go to DIAGNOSTIC PROCEDURE 2.
DIAGNOSTIC RESULT ITEM CHART
SEL408X
SEL409X
SEL410X
Diagnostic item Service procedure
CRANKING VOLTAGE NORMAL
Go to SC-14, "
WORK FLOW" .
CRANKING VOLTAGE LOW
CHARGE BATTERYPerform the slow battery charging procedure. (Initial rate of charge is 10A for 12 hours.) Perform
battery test again with Battery/Starting/Charging system tester. Refer to SC-7, "
Trouble Diagnosis
with Battery/Starting/Charging System Tester (Battery)" .
REPLACE BATTERYBefore replacing battery, clean the battery cable clamps and battery posts. Perform battery test
again with Battery/Starting/Charging system tester. Refer to SC-7, "
Trouble Diagnosis with Bat-
tery/Starting/Charging System Tester (Battery)" . If second test result is “REPLACE BATTERY”,
then do so. Perform battery test again to confirm repair.

SC-14
STARTING SYSTEM
Revision: 2006 January2006 M35/M45
WORK FLOW
*1SC-7, "Trouble Diagnosis with Bat-
tery/Starting/Charging System Tester
(Battery)"
*2SC-16, "MINIMUM SPECIFICATION
OF CRANKING VOLTAGE REFER-
ENCING COOLANT TEMPERA-
TURE"
*3SC-15, "Check “B” Terminal Circuit"
*4SC-16, "Check “S” Connector Cir-
cuit"
SKIB1369E

STARTING SYSTEM
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Revision: 2006 January2006 M35/M45
DIAGNOSTIC PROCEDURE 1
Check “B” Terminal Circuit
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1. CHECK “B” TERMINAL CIRCUIT
1. Turn ignition switch OFF.
2. Make sure that starter motor “B” terminal connection is clean
and tight.
3. Check voltage between starter motor “B” terminal and ground.
OK or NG
OK >> GO TO 2.
NG >> Check harness between battery and starter motor for open circuit.
2. CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST)
Check voltage between starter motor battery positive terminal and
starter motor “B” terminal.
OK or NG
OK >> GO TO 3.
NG >> Check harness between the battery and the starter motor for poor continuity.
3. CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
Check voltage between starter motor case and battery negative ter-
minal.
OK or NG
OK >> “B” terminal circuit is OK. Further inspection necessary.
Refer to SC-14, "
WORK FLOW" .
NG >> Check the starter motor case and ground for poor conti-
nuity.
Terminals
Voltage (Approx.) (+)
(–)
Starter motor
“B” terminalTerminal
E203 2 Ground Battery voltage
PKIB8793E
Terminals
ConditionVoltage
(Approx.)
(+)(–)
Starter motor
“B” terminalTerminal
Battery positive
terminalE203 2 When the ignition
switch is in
START positionLess than
0.5 V
PKIB8794E
Terminals
Condition Voltage (Approx.)
(+) (–)
Starter motor
caseBattery negative
terminalWhen the ignition
switch is in START
positionLess than 0.2 V
PKIB8795E

SC-16
STARTING SYSTEM
Revision: 2006 January2006 M35/M45
DIAGNOSTIC PROCEDURE 2
Check “S” Connector Circuit
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1. CHECK “S” CONNECTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect starter motor connector.
3. Check voltage between starter motor harness connector and
ground.
OK or NG
OK >> “S” connector circuit is OK. Further inspection necessary. Refer to SC-14, "WORK FLOW" .
NG >> Check the following.
Ignition switch and PDU
IPDM E/R
Harness between starter motor and IPDM E/R
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERA-
TURE
Te r m i n a l s
ConditionVoltage
(Approx.) (+)
(–)
Starter motor
connectorTe r m i n a l
F9 (VQ35DE)
E210 (VK45DE)1 GroundWhen the ignition
switch is in
START positionBattery voltage
PKIB8796E
Engine coolant temperature [C (F)] Voltage [V]
30 to 20 (22 to 4) 8.6
19 to 10 (2 to 14) 9.1
9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9

STARTING SYSTEM
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Revision: 2006 January2006 M35/M45
Removal and Installation NKS003NL
VQ35DE ENGINE MODELS (2WD)
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove engine front and rear undercover, using power tools.
3. Remove “B” terminal nut (1).
4. Disconnect “S” connector (2).
5. Remove starter motor mounting bolts (A), using power tools.
6. Remove starter motor downward from the vehicle.
Installation
Installation is the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
1. Starter motor mounting bolt 2. Harness clip bracket 3. “S” connector
4. “B” terminal nut 5. “B” terminal harness 6. Starter motor
7. Oil pan : Nꞏm (kg-m, ft-lb) : Nꞏm (kg-m, in-lb)
: Engine front
PKIB8799E
PKIB8800E

SC-18
STARTING SYSTEM
Revision: 2006 January2006 M35/M45
VQ35DE ENGINE MODELS (AWD)
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove engine rear undercover, using power tools.
3. Remove exhaust mounting bracket. Refer to EM-183, "
EXHAUST MANIFOLD AND THREE WAY CATA-
LY S T" .
4. Remove “B” terminal nut (1).
5. Disconnect “S” connector (1).
6. Remove starter motor mounting bolts (A) and harness bracket
(2), using power tools.
7. Remove starter motor downward from the vehicle.
Installation
Installation is the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
1. Starter motor mounting bolt 2. Oil pan 3. Starter motor
4. “B” terminal harness 5. “B” terminal nut 6. “S” connector
: Nꞏm (kg-m, ft-lb) : Engine front
PKIB8801E
PKIB8802E
PKIB8803E

STARTING SYSTEM
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Revision: 2006 January2006 M35/M45
VK45DE ENGINE MODELS
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove engine front and rear undercover, using power tools.
3. Remove left engine mounting insulator and left engine mounting
bracket. Refer to EM-244, "
ENGINE ASSEMBLY" .
4. Remove “B” terminal nut (1).
5. Disconnect “S” connector (2).
6. Remove the bolt (A) and the harness bracket (3).
7. Remove starter motor mounting bolts (B), using power tools.
8. Remove starter motor forward from the vehicle.
Installation
Installation is the reverse order of removal.
CAUTION:
Be sure to tighten “B” terminal nut carefully.
1. Starter motor 2. Starter motor mounting bolt 3. “S” connector
4. “B” terminal harness 5. “B” terminal nut 6. Cylinder block
: Nꞏm (kg-m, ft-lb) : Engine front
PKIB8797E
PKIB8798E

CHARGING SYSTEM
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Revision: 2006 January2006 M35/M45
CHARGING SYSTEM PFP:00011
System Description NKS003NN
DESCRIPTION
The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times
through 10A fuse [No. 36, located in the fuse, fusible link and relay block (J/B)]
to alternator terminal 4 (“S” terminal).
“B” terminal supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 4 (“S” terminal) detecting the input voltage.
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 12 for the charge warning lamp.
Ground is supplied at signal
to combination meter terminal 22
through alternator terminal 3 (“L” terminal).
Then power and ground are supplied, the charge warning lamp will illuminate.
When the alternator is providing sufficient voltage with the engine running, the ground is opened and the
charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
Ground is supplied
to alternator terminal 2 (“E” terminal)
through grounds E222, E223 and E224. (VQ35DE)
through ground E212. (VK45DE)
MALFUNCTION INDICATOR
The IC regulator warning function activates to illuminate the charge warning lamp, if any of the following symp-
toms occur while alternator is operating:
Excessive voltage is produced.
No voltage is produced.

SC-24
CHARGING SYSTEM
Revision: 2006 January2006 M35/M45
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
Power generation voltage variable control system that controls the power generation voltage of the alternator
has been adopted. By performing the power generation voltage variable control, the engine load due to the
power generation of the alternator is reduced and fuel consumption is decreased.
Operation Description
The battery current sensor detects the charging/discharging current of the battery. ECM judges the battery
condition based on this signal.
ECM judges whether to perform the power generation voltage variable control according to the battery
condition.
When performing the power generation voltage variable control, ECM calculates the target power genera-
tion voltage according to the battery condition and sends the calculated value as the power generation
command value to IPDM E/R.
IPDM E/R converts the received power generation command value into the power generation command
signal (PWM signal) and sends it to the IC regulator.
The IC regulator controls the power generation voltage by the target power generation voltage based on
the received power generation command signal.
When there is no power generation command signal, the alternator performs the normal power generation
according to the characteristic of the IC regulator.
NOTE:
When any malfunction is detected in the power generation voltage variable control system, the power genera-
tion is performed according to the characteristic of the IC regulator of the alternator.
Main Component Part
BATTERY CURRENT SENSOR
Battery current sensor (1) is installed to the battery cable at the
negative terminal, and it detects the charging/discharging cur-
rent of the battery and sends the voltage signal to ECM accord-
ing to the current value.
SKIB5009E
PKIB8806E

SC-28
CHARGING SYSTEM
Revision: 2006 January2006 M35/M45
Trouble Diagnoses with Battery/Starting/Charging System Tester (Charging)NKS003NP
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be done
as a set from start to finish.
Before starting, perform the preliminary inspection. Refer to SC-32, "
PRELIMINARY INSPECTION" .
1. Stop the operation of the power generation voltage variable control in either of the following procedures.
After selecting “ENGINE” of “SELECT SYSTEM” using CONSULT-II, set the DUTY value of “ALTERNA-
TOR DUTY” to 0% by selecting “ALTERNATOR DUTY” of “ACTIVE TEST”. Continue “ACTIVE TEST”
until the end of inspection. (When the DUTY value is 0 or 100%, the normal power generation is per-
formed according to the characteristic of the IC regulator of the alternator.)
Turn the ignition switch OFF, and disconnect the battery current sensor connector. [However, DTC
(P1550 - P1554) of the engine might remain. After finishing the inspection, connect the battery current
sensor connector and erase the self-diagnostic results history of the engine using CONSULT-II.]
2. Turn off all loads on the vehicle electrical system.
3. Perform battery and starting system test with Battery/Starting/
Charging system tester.
4. Press “ENTER” to begin the charging system test.
5. Start engine.
6. Press “ENTER” until “LOADS OFF REV ENGINE 5 SEC” is dis-
played.
7. Raise and hold the engine speed at 1,500 to 2,000 rpm for about
5 seconds, then return the engine to idle.
Once the increase in engine rpm is detected, press “ENTER” to
continue.
NOTE:
If after 30 seconds an increase in engine idle speed is not
detected, “RPM NOT DETECTED” will display.
Some engines may have a higher idle initially after starting,
particularly when the engine is cold. The tester may detect
this without any other action being taken. If this occurs, con-
tinue on with the testing process. The final results will not be affected.
8. The tester now checks the engine at idle and performs the
DIODE/RIPPLE check.
9. When complete, the tester will prompt you to turn on the follow-
ing electrical loads.
Heater fan set to highest speed. Do not run the A/C or wind-
shield defroster.
Headlamp high beam
Rear window defogger
NOTE:
Do not run the windshield wipers or any other cyclical loads.
SEL417X
SEL418X
SEL419X