engine INFINITI M35 2006 Factory Service Manual

TROUBLE DIAGNOSIS
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Starting Fan Speed Control
Start up from COLD SOAK Condition (Automatic mode)
In a cold start up condition where the engine coolant temperature is below 56
C (133F), the blower will not
operate for a short period of time (up to 150 seconds). The exact start delay time varies depending on the
ambient and engine coolant temperature.
In the most extreme case (very low ambient) the blower starting delay will be 150 seconds as described
above. After this delay, the blower will operate at low speed until the engine coolant temperature rises above
56
C (133F), at which time the blower speed will increase to the objective speed.
Start up from usual or HOT SOAK Condition (Automatic mode)
The blower will begin operation momentarily after the AUTO switch is pressed. The blower speed will gradu-
ally rise to the objective speed over a time period of 3 seconds or less (actual time depends on the objective
blower speed).
Blower Speed Compensation
Sunload
When the in-vehicle temperature and the set temperature are very close, the blower will be operating at low
speed. The low speed will vary depending on the sunload. During conditions of low or no sunload, the blower
speed is at duty ratio 25%. During high sunload conditions, the unified meter and A/C amp. raise the blower
speed (duty ratio 49%).
Fan Speed Control Specification
COMPONENT DESCRIPTION
Brush-less Motor
The blower motor utilizes a brush-less motor with a rotating magnet.
Quietness is improved over previous motors where the brush was
the point of contact and the coil rotated.
DIAGNOSIS PROCEDURE FOR BLOWER MOTOR
SYMPTOM: Blower motor operation is malfunctioning.
SJIA0942E
ZHA152H
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5. CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal. Refer to AT C - 4 0 , "
CONSULT-II
Function (ECM)" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6. CHECK REFRIGERANT PRESSURE SENSOR
WITH CONSULT-II
1. Start the engine.
2. Check voltage of refrigerant pressure sensor. Refer to EC-149, "
CONSULT-II Reference Value in Data
Monitor" (VQ35DE) or EC-862, "CONSULT-II Reference Value in Data Monitor" (VK45DE).
WITHOUT CONSULT-II
1. Start the engine.
2. Check voltage between ECM harness connector F108 terminal
70 and ground.
OK or NG
OK >>WITH CONSULT-II: GO TO 7.
WITHOUT CONSULT-II: Repair harness or connector.
NG >> Refer to EC-692, "
REFRIGERANT PRESSURE SENSOR" (VQ35DE) or EC-1434, "REFRIGER-
ANT PRESSURE SENSOR" (VK45DE).
7. CHECK ECM INPUT (FAN ON) SIGNAL
Check FAN ON/OFF signal. Refer to AT C - 4 0 , "
CONSULT-II Function
(ECM)" .
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.A/C SW ON : AIR COND SIG ON
A/C SW OFF : AIR COND SIG OFF
RJIA3646E
Terminals
Condition Voltage (+)
(
)
ECM
connectorTerminal
No.
F108 70 GroundA/C switch: ON
(Blower motor operates.)Approx. 1.0 -
4.0 V
PBIB1188E
FAN SW ON : HEATER FAN SW ON
FAN SW OFF : HEATER FAN SW OFF
RJIA3646E

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PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
Test Reading (VQ35DE)
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle condition Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. Max. COLD
Mode switch
(Ventilation) set
Intake switch
(Recirculation) set
Fan (blower) speedMax. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator
C (F) Relative humidity
%Air temperatureC (F)
50 - 6020 (68) 5.5 - 7.2 (42 - 45)
25 (77) 8.5 - 10.9 (47 - 52)
30 (86) 12.3 - 15.1 (54 - 59)
35 (95) 16.5 - 19.8 (62 - 68)
40 (104) 21.0 - 25.0 (70 - 77)
60 - 7020 (68) 7.2 - 9.0 (45 - 48)
25 (77) 10.9 - 13.4 (52 - 56)
30 (86) 15.1 - 18.0 (59 - 64)
35 (95) 19.8 - 23.0 (68 - 73)
40 (104) 25.0 - 29.0 (77 - 84)
Ambient air
High-pressure (Discharge side)
kPa (kg/cm
2 , psi)Low-pressure (Suction side)
kPa (kg/cm2 , psi) Relative humidity
%Air temperatureC (F)
50 - 7020 (68)733 - 895
(7.4 - 9.2, 106.3 - 129.8)180 - 220
(1.8 - 2.2, 26.1 - 31.9)
25 (77)838 - 1,025
(8.6 - 10.5, 121.5 - 148.6)210 - 257
(2.1 - 2.7, 30.5 - 37.3)
30 (86)985 - 1,204
(10.1 - 12.2, 142.8 - 174.6)239 - 293
(2.4 - 3.0, 34.7 - 42.5)
35 (95)1,115 - 1,363
(11.4 - 13.9, 161.7 - 197.6)270 - 330
(2.8 - 3.4, 39.2 - 47.9)
40 (104)1,294 - 1,581
(13.2 - 16.1, 187.6 - 229.2)331 - 405
(3.4 - 4.2, 48.0 - 58.7)

TROUBLE DIAGNOSIS
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TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE
Whenever system’s high and/or low side pressure(s) is/are unusual, diagnose using a manifold gauge. The
marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the
standard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air tempera-
ture-to-operating pressure table).
Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too high.The pressure returns to nor-
mal soon after water is
splashed on condenser.Excessive refrigerant charge
in refrigeration cycle.Reduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is
insufficient.Insufficient condenser cooling
performance.
1. Condenser fins are clogged.
2. Improper fan rotation of
cooling fan.
Clean condenser.
Check and repair cooling fan
as necessary.
Low-pressure pipe is not
cold.
When compressor is
stopped high-pressure
value quickly drops by
approximately 196 kPa (2
kg/cm
2 , 28 psi). It then
decreases gradually there-
after.Poor heat exchange in con-
denser
(After compressor operation
stops, high-pressure
decreases too slowly.).Air in refrigeration cycle.Evacuate repeatedly and
recharge system.
Engine tends to overheat.Engine cooling systems mal-
function.Check and repair each engine
cooling system.
An area of the low-pres-
sure pipe is colder than
areas near the evaporator
outlet.
Low-pressure pipe is
sometimes covered with
frost.
Excessive liquid refrigerant
on low-pressure side.
Excessive refrigerant dis-
charge flow.
Expansion valve is open a
little compared with the
specification.

Improper expansion valve
adjustment.Replace expansion valve.
AC359A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high and
low-pressure side is too low.
Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts
located between compressor
and condenser are clogged or
crushed.
Check and repair or replace
malfunctioning parts.
Check lubricant for contami-
nation.
AC360A

TROUBLE DIAGNOSIS
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Insufficient HeatingNJS000GW
SYMPTOM: Insufficient heating
INSPECTION FLOW
*1ATC-64, "Operational Check"*2ATC-83, "Air Mix Door Motor Circuit"*3AT C - 5 6 , "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 2 to
6.
*4ATC-56, "
FUNCTION CONFIRMA-
TION PROCEDURE", see No. 13.*5ATC-70, "
LAN System Circuit"*6AT C - 8 9 , "Blower Motor Circuit"
*7EC-226, "DTC P0117, P0118 ECT
SENSOR" (VQ35DE) or EC-948,
"DTC P0117, P0118 ECT SEN-
SOR" (VK45DE)*8CO-11, "
Changing Engine Coolant"
(VQ35DE) or CO-40, "
Changing
Engine Coolant" (VK45DE)*9CO-16, "
Checking Radiator Cap"
(VQ35DE) or CO-45, "
Checking
Radiator Cap" (VK45DE)
RJIA4084E

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Revision: 2006 January2006 M35/M45
Ambient Sensor CircuitNJS000H0
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor is attached on the radiator core support (left
side). It detects ambient temperature and converts it into a resis-
tance value which is then input into the unified meter and A/C amp.
AMBIENT TEMPERATURE INPUT PROCESS
The unified meter and A/C amp. includes a processing circuit for the ambient sensor input. However, when the
temperature detected by the ambient sensor increases quickly, the processing circuit retards the unified meter
and A/C amp. function. It only allows the unified meter and A/C amp. to recognize an ambient temperature
increase of 0.33
C (0.6F) per 100 seconds.
As an example, consider stopping for a few minutes after high speed driving. Although the actual ambient tem-
perature has not changed, the temperature detected by the ambient sensor will increase. This is because the
heat from the engine compartment can radiate to the front bumper area, location of the ambient sensor.
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR
SYMPTOM: Ambient sensor circuit is open or shorted. (21 or 21 is
indicated on unified meter and A/C amp. as a result of performing
self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
1. Disconnect ambient sensor connector.
2. Turn ignition switch ON.
3. Check voltage between ambient sensor harness connector E62
terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
RJIA4087E
RJIA4088E
1 – Ground : Approx. 5 V
RJIA2017E

HEATER & COOLING UNIT ASSEMBLY
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HEATER & COOLING UNIT ASSEMBLYPFP:27110
Removal and InstallationNJS000HF
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Drain coolant from cooling system. Refer to CO-11, "
Changing Engine Coolant" (VQ35DE) or CO-40,
"Changing Engine Coolant" (VK45DE).
3. Remove cowl top cover. Refer to EI-18, "
COWL TOP" .
4. Disconnect low-pressure flexible hose and high-pressure pipe 1
from evaporator.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
5. Remove electric throttle control actuator. Refer to EM-19,
"INTAKE MANIFOLD COLLECTOR" (VQ35DE) or EM-179,
"INTAKE MANIFOLD" (VK45DE).
6. Disconnect two heater hoses from heater core.
7. Remove instrument panel & pad. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
8. Remove blower unit. Refer to ATC-130, "
BLOWER UNIT" .
9. Remove clips of vehicle harness from steering member.
10. Remove mounting nuts and bolts, and then remove instrument stays.
RJIA4117E
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HEATER & COOLING UNIT ASSEMBLY
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CAUTION:
Replace O-rings of A/C piping with new ones, and then apply compressor oil to it when installing
it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
NOTE:
When filling radiator with coolant, refer to CO-11, "Changing Engine Coolant" (VQ35DE) or CO-40,
"Changing Engine Coolant" (VK45DE).
Recharge the refrigerant.
Heater & cooling unit assembly mounting bolt
: 6.9 Nꞏm (0.7 kg-m, 61 in-lb)
Instrument stay mounting nut and bolt
: 12 Nꞏm (1.25 kg-m, 9 ft-lb)

REFRIGERANT LINES
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Removal and Installation of CompressorNJS000HO
REMOVAL
VQ35DE
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove air cleaner case and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Remove engine undercover, using power tools.
4. Remove mounting nuts from low-pressure flexible hose and
high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
5. Disconnect compressor (magnet clutch and ECV) connectors.
6. Remove A/C compressor belt. Refer to EM-15, "
DRIVE BELTS" .
7. Remove mounting bolts, and then remove damper bracket.
RJIA4153E
RJIA4155E
RJIA4157E

ATC-156
REFRIGERANT LINES
Revision: 2006 January2006 M35/M45
8. Remove mounting bolts from compressor, using power tools.
9. Remove compressor downward of the vehicle.
VK45DE
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove air cleaner case and air duct. Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
3. Remove engine undercover, using power tools.
4. Remove mounting nut between low-pressure flexible hose and low-pressure pipe. Refer to ATC-158,
"Removal and Installation of Low-Pressure Flexible Hose and Pipe" .
5. Remove mounting nuts from low-pressure pipe and high-pres-
sure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove A/C compressor belt. Refer to EM-174, "
DRIVE BELTS" .
RJIA4158E
RJIA4152E
RJIA4154E