fuel INFINITI M35 2006 Factory Service Manual

EC-1428
[VK45DE]
FUEL PUMP
Revision: 2006 January2006 M35/M45
Wiring DiagramNBS005Q3
TBWT1066E

FUEL PUMP
EC-1429
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Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS005Q4
1. CHECK OVERALL FUNCTION
1. Turn ignition switch ON.
2. Pinch fuel feed hose (1) with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 1 second after ignition switch is turned ON.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 113 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
38 G/RFuel pump control module
(FPCM) check[When cranking engine]Approximately 0V
[Engine is running]
Warm-up condition
Idle speed4 - 6V
39 B/RFuel pump control module
(FPCM)[When cranking engine]0 - 0.5V
[Engine is running]
Warm-up condition
Idle speed8 - 12V
113 GR Fuel pump relay[Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition
switch ONBATTERY VOLTAGE
(11 - 14V)
PBIB2721E
Voltage: Battery voltage
PBIB1187E

EC-1430
[VK45DE]
FUEL PUMP
Revision: 2006 January2006 M35/M45
3. CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
Check voltage between IPDM E/R terminal 40 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 15.
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E108, M15
Harness for open or short between IPDM E/R and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK CONDENSER POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect condenser harness connector.
4. Turn ignition switch ON.
5. Check voltage between condenser terminal 1 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.
6. CHECK 15A FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse.
3. Check 15A fuse.
OK or NG
OK >> GO TO 7.
NG >> Replace fuse.Voltage: Battery voltage
PBIB1926E
Voltage: Battery voltage should exist for 1 second
after ignition switch is turned ON.
PBIB0624E

FUEL PUMP
EC-1431
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7. CHECK CONDENSER POWER SUPPLY CIRCUIT-II
1. Disconnect IPDM E/R harness connector E8.
2. Check harness continuity between IPDM E/R terminal 39 and condenser terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 15.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E106, B4
IPDM E/R connector E8
Harness for open or short between IPDM E/R and condenser
>> Repair open circuit or short to power in harness or connectors.
9. CHECK CONDENSER GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect dropping resistor harness connector.
3. Check harness continuity between condenser terminal 2 and dropping resistor terminal 2.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to power in harness or connectors.
10. CHECK CONDENSER
Refer to EC-1433, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> Replace condenser.Continuity should exist.
: Vehicle front 1. FPCM 2. Dropping resistor
Continuity should exist.
PBIB2708E

EC-1432
[VK45DE]
FUEL PUMP
Revision: 2006 January2006 M35/M45
11 . CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect harness connectors E106, B4.
3. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector (1).
–Illustration shows the view with rear seat cushion and inspection
hole cover (RH) removed.
–: Vehicle front
4. Check harness continuity between the following;
harness connector B4 terminal 4 and “fuel level sensor unit and fuel pump” terminal 1,
“fuel level sensor unit and fuel pump” terminal 3 and dropping resistor terminal 2,
dropping resister terminal 1 and ground.
Refer to Wiring Diagram.
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.
Harness connector B4
Harness connectors B64, B162
Harness for open or short between “fuel level sensor unit and fuel pump” and harness connector B4
Harness for open or short between “fuel level sensor unit and fuel pump” and dropping resistor
Harness for open or short between dropping resistor and ground
>> Repair open circuit or short to power in harness or connectors.
13. CHECK DROPPING RESISTOR
Refer to EC-1433, "
Component Inspection" .
OK or NG
OK >> GO TO 14.
NG >> Replace dropping resistor.
14. CHECK FUEL PUMP
Refer to EC-1433, "
Component Inspection" .
OK or NG
OK >> GO TO 15.
NG >> Replace fuel pump.
PBIB2706E
Continuity should exist.

FUEL PUMP
EC-1433
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15. CHECK INTERMITTENT INCIDENT
Refer to EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.
Component InspectionNBS005Q5
FUEL PUMP
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness connector.
3. Check resistance between “fuel level sensor unit and fuel pump”
terminals 1 and 3.
DROPPING RESISTOR
1. Turn ignition switch OFF.
2. Disconnect dropping resistor harness connector.
3. Check resistance between dropping resistor terminals 1 and 2.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals 1 and 2.
Removal and InstallationNBS005Q6
FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" . Resistance: 0.2 - 5.0
[at 25C (77F)]
SEC918C
Resistance: Approximately 0.9 [at 20C (68F)]
PBIB0100E
Resistance: Above 1 M at 25C (77F)
PBIB0794E

SERVICE DATA AND SPECIFICATIONS (SDS)
EC-1461
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureNBS005QT
Idle Speed and Ignition TimingNBS005QU
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueNBS005QV
Mass Air Flow SensorNBS005QW
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorNBS005QX
Engine Coolant Temperature SensorNBS005QY
Fuel Tank Temperature SensorNBS005QZ
Crankshaft Position Sensor (POS)NBS005R0
Refer to EC-1105, "Component Inspection" .
Camshaft Position Sensor (PHASE)NBS005R1
Refer to EC-1112, "Component Inspection" .
A/F Sensor 1 HeaterNBS005R2
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 65050 rpm
Air conditioner: ON In P or N position 650 rpm or more
Ignition timing In P or N position 12
5 BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle14 - 33
At 2,500 rpm12 - 25
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.9 - 1.2V*
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 gꞏm/sec at idle*
7.0 - 20.0 gꞏm/sec at 2,500 rpm*
Temperature C (F) Resistance k
25 (77)1.800 - 2.200
Temperature C (F) Resistance k
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Temperature C (F) Resistance k
20 (68)2.3 - 2.7
50 (122)0.79 - 0.90
Resistance [at 25C (77F)] 2.3 - 4.3

EC-1462
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SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45
Heated Oxygen Sensor 2 HeaterNBS005R3
Throttle Control MotorNBS005R4
Fuel InjectorNBS005R5
Fuel PumpNBS005R6
Resistance [at 25C (77F)] 5.0 - 7.0
Resistance [at 25C (77F)] Approximately 1 - 15
Resistance [at 10 - 60C (50 - 140F)] 13.5 - 17.5
Resistance [at 25C (77F)] 0.2 - 5.0

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM
Revision: 2006 January2006 M35/M45
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS .......................................................... 5
Precautions for Procedures without Cowl Top Cover ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Drain Engine Coolant and Engine
Oil ............................................................................. 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 6
Precautions for Assembly and Installation ............... 6
Precautions for Angle Tightening ............................. 6
Precautions for Liquid Gasket .................................. 6
REMOVAL OF LIQUID GASKET SEALING .......... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 7
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ...................................... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 12
NVH Troubleshooting — Engine Noise .................. 12
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 13
ENGINE ROOM COVER .......................................... 14
Components ........................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................
... 14
INSTALLATION ................................................... 14
DRIVE BELTS ........................................................... 15
Checking Drive Belts .............................................. 15
Tension Adjustment ................................................ 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 16
A/C COMPRESSOR BELT ................................. 16
Removal and Installation ........................................ 16
REMOVAL ........................................................
... 16
INSTALLATION ................................................... 16AIR CLEANER AND AIR DUCT ............................... 17
Components ........................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................
... 17
INSTALLATION ................................................... 17
Changing Air Cleaner Filter .................................... 18
REMOVAL ........................................................
... 18
INSTALLATION ................................................... 18
INTAKE MANIFOLD COLLECTOR .......................... 19
Components ........................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................
... 19
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 22
INTAKE MANIFOLD ................................................. 24
Components ........................................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................
... 24
INSPECTION AFTER REMOVAL ....................... 25
INSTALLATION ................................................... 25
EXHAUST MANIFOLD ............................................. 26
Components ........................................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................
... 26
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 27
OIL PAN AND OIL STRAINER ................................. 29
Components (2WD Models) ................................... 29
Removal and Installation (2WD Models) ................ 29
REMOVAL ........................................................
... 29
INSPECTION AFTER REMOVAL ....................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 34
Components (AWD Models) ................................... 35
Removal and Installation (AWD Models) ................ 36
REMOVAL ........................................................
... 36
INSPECTION AFTER REMOVAL ....................... 38
INSTALLATION ................................................... 38
INSPECTION AFTER INSTALLATION ................ 41

EM-2Revision: 2006 January2006 M35/M45 IGNITION COIL ......................................................... 42
Components ........................................................... 42
Removal and Installation ........................................ 42
REMOVAL ........................................................
... 42
INSTALLATION .................................................... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) ............. 43
Components ........................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................
... 43
INSPECTION AFTER REMOVAL ........................ 43
INSTALLATION .................................................... 44
FUEL INJECTOR AND FUEL TUBE ........................ 45
Components ........................................................... 45
Removal and Installation ........................................ 45
REMOVAL ........................................................
... 45
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 50
ROCKER COVER ..................................................... 51
Components ........................................................... 51
Removal and Installation ........................................ 51
REMOVAL ........................................................
... 51
INSTALLATION .................................................... 52
FRONT TIMING CHAIN CASE ................................. 54
Removal and Installation ........................................ 54
REMOVAL ........................................................
... 54
INSTALLATION .................................................... 58
INSPECTION AFTER INSTALLATION ................ 63
TIMING CHAIN .......................................................... 64
Components ........................................................... 64
Removal and Installation ........................................ 65
REMOVAL ........................................................
... 65
INSPECTION AFTER REMOVAL ........................ 72
INSTALLATION .................................................... 72
INSPECTION AFTER INSTALLATION ................ 82
CAMSHAFT ............................................................... 84
Components ........................................................... 84
Removal and Installation ........................................ 85
REMOVAL ........................................................
... 85
INSPECTION AFTER REMOVAL ........................ 86
INSTALLATION .................................................... 89
INSPECTION AFTER INSTALLATION ................ 92
Valve Clearance ...................................................... 93
INSPECTION ....................................................... 93
ADJUSTMENT .................................................... 96
OIL SEAL ......................................................
............ 98
Removal and Installation of Valve Oil Seal ............. 98
REMOVAL ........................................................
... 98
INSTALLATION .................................................... 98
Removal and Installation of Front Oil Seal ............. 99
REMOVAL ........................................................
... 99
INSTALLATION .................................................... 99
Removal and Installation of Rear Oil Seal .............. 99
REMOVAL ........................................................
... 99
INSTALLATION ..................................................100
CYLINDER HEAD .................................................. .101
On-Vehicle Service ...............................................101
CHECKING COMPRESSION PRESSURE .......101
Components .........................................................102Removal and Installation .......................................102
REMOVAL ..........................................................102
INSPECTION AFTER REMOVAL ......................103
INSTALLATION ..................................................104
INSPECTION AFTER INSTALLATION ..............105
Disassembly and Assembly ..................................106
COMPONENTS .................................................106
DISASSEMBLY ..................................................106
ASSEMBLY ........................................................107
Inspection after Disassembly ................................108
VALVE DIMENSIONS ........................................108
VALVE GUIDE CLEARANCE ............................108
VALVE GUIDE REPLACEMENT .......................109
VALVE SEAT CONTACT ....................................110
VALVE SEAT REPLACEMENT ..........................110
VALVE SPRING SQUARENESS ....................... 111
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ..............................112
ENGINE ASSEMBLY ...............................................113
Components (2WD Models) ..................................113
Removal and Installation (2WD Models) ...............113
REMOVAL ..........................................................114
INSTALLATION ..................................................116
INSPECTION AFTER INSTALLATION ..............117
Components (AWD Models) .................................118
Removal and Installation (AWD Models) ..............118
REMOVAL ..........................................................119
INSTALLATION ..................................................121
INSPECTION AFTER INSTALLATION ..............122
CYLINDER BLOCK .................................................123
Components ..........................................................123
Disassembly and Assembly ..................................124
DISASSEMBLY ..................................................124
ASSEMBLY ......................................................
..128
How to Select Piston and Bearing ........................135
DESCRIPTION ..................................................135
HOW TO SELECT PISTON ...............................135
HOW TO SELECT CONNECTING ROD BEAR-
ING .....................................................................136
HOW TO SELECT MAIN BEARING ..................137
Inspection after Disassembly ................................140
CRANKSHAFT END PLAY ................................140
CONNECTING ROD SIDE CLEARANCE .........140
PISTON TO PISTON PIN OIL CLEARANCE .....140
PISTON RING SIDE CLEARANCE ...................141
PISTON RING END GAP ..................................141
CONNECTING ROD BEND AND TORSION .....142
CONNECTING ROD BIG END DIAMETER ......142
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................142
CYLINDER BLOCK DISTORTION ....................143
MAIN BEARING HOUSING INNER DIAMETER .144
PISTON TO CYLINDER BORE CLEARANCE ..144
CRANKSHAFT MAIN JOURNAL DIAMETER ...145
CRANKSHAFT PIN JOURNAL DIAMETER ......146
CRANKSHAFT OUT-OF-ROUND AND TAPER .146
CRANKSHAFT RUNOUT ..................................146
CONNECTING ROD BEARING OIL CLEAR-