INSTALLATION INFINITI QX4 2001 Factory Service Manual

SEM828E
7. Apply engine oil to new valve oil seal and install it with Tool.
SEM715A
OIL SEAL INSTALLATION DIRECTIONNBEM0015S02IInstall new oil seal in the direction shown in the figure.
FRONT OIL SEALNBEM0015S031. Remove the following parts:
IEngine undercover
ISuspension member stay
IDrive belts
ICrankshaft position sensor (REF)
Be careful not to damage sensor edge.
ICrankshaft pulley
IRadiator
ICooling fan
SEM829E
2. Remove front oil seal using a suitable tool.
Be careful not to scratch front cover.
3. Apply engine oil to new oil seal and install it using a suitable
tool.
SEM830E
REAR OIL SEALNBEM0015S041. Remove transmission. Refer to AT-277, ªRemovalº.
2. Remove drive plate.
3. Remove oil pan. Refer to EM-15.
4. Remove rear oil seal retainer.
OIL SEAL
Replacement (Cont'd)
EM-36

CAUTION:
IWhen installing camshafts, chain tensioners, oil seals, or
other sliding parts, lubricate contacting surfaces with new
engine oil.
IApply new engine oil to threads and seat surfaces when
installing cylinder head, camshaft sprocket, crankshaft
pulley, and camshaft bracket.
IAttach tags to valve lifters so as not to mix them up.
RemovalNBEM00171. Remove engine from vehicle. Refer to EM-57, ªRemoval and
Installationº.
2. Remove exhaust manifolds in reverse order of installation.
Refer to EM-13, ªExhaust Manifoldº.
3. Place engine on a work stand.
4. Remove aluminum oil pan. Refer to EM-15, ªRemovalº.
5. Remove timing chain. Refer to EM-23, ªRemovalº.
SEM964F
6. Remove intake manifold in reverse order of installation. Refer
to ªTIGHTENING PROCEDURESº, EM-12.
7. Remove water outlet.
SEM442G
8. Remove rear timing chain case bolts.
ILoosen in numerical order as shown in the figure.
SEM168FA
9. Remove rear timing chain case.
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CYLINDER HEAD
Components (Cont'd)
EM-39

SEM447G
10. Remove O-rings to cylinder head.
SEM534G
11. Remove O-rings to cylinder block.
SEM443G
12. Remove CVTC valves.
SEM856E
SEM857E
13. Remove intake and exhaust camshafts and camshaft brackets.
IEqually loosen camshaft bracket bolts in several steps in the
numerical order shown in the figure.
For reinstallation, be sure to put marks on camshaft
bracket before removal.
CYLINDER HEAD
Removal (Cont'd)
EM-40

SEM867E
Lifter guide bore diameter:
35.000 - 35.021 mm (1.3780 - 1.3788 in)
SEM085D
AssemblyNBEM00201. Install valve component parts.
IAlways use new valve oil seal. Refer to ªVALVE OIL
SEALº, EM-35.
IBefore installing valve oil seal, install valve spring seat.
IInstall valve spring (uneven pitch type) with its narrow
pitch side toward cylinder head side (paint mark).
IAfter installing valve component parts, tap valve stem tip with
plastic hammer to assure a proper fit.
SEM891E
InstallationNBEM00211. Before installing rear timing chain case, remove old liquid gas-
ket from mating surface using a scraper.
IAlso remove old liquid gasket from mating surface of cylinder
block.
SEM161F
IRemove old liquid gasket from the bolt hole and thread.
SEM892E
2. Before installing cam bracket, remove old liquid gasket from
mating surface using a scraper.
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CYLINDER HEAD
Inspection (Cont'd)
EM-47

SEM532G
3. Before installing the cylinder head gasket, be sure that No. 1
cylinder is at TDC.
IAt this time, the crankshaft key should face toward the right
bank.
SEM445G
4. Install cylinder heads with new gaskets.
IDo not rotate crankshaft and camshaft separately, or
valves will strike piston heads.
SEM957E
CAUTION:
Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between d1 and d2
exceeds the limit, replace them with new ones.
Limit (d1 - d2):
0.11 mm (0.0043 in)
ILubricate threads and seat surfaces of the bolts with new
engine oil.
CYLINDER HEAD
Installation (Cont'd)
EM-48

SEM877EA
SEM878EA
SEM879EA
5. Install cylinder head outside bolts.
ITightening procedure:
a.Tighten all bolts to 98 N´m (10 kg-m, 72 ft-lb).
b.Completely loosen all bolts.
c.Tighten all bolts to 34 to 44 N´m (3.5 to 4.5 kg-m, 25 to 33
ft-lb).
d.Turn all bolts 90 to 95 degrees clockwise.
e.Turn all bolts 90 to 95 degrees clockwise.
ITighten in numerical order shown in the figure.
SEM444G
6. Install camshaft chain tensioners on both sides of cylinder
head.
SEM652F
7. Install exhaust and intake camshafts and camshaft brackets.
IIntake camshaft has a drill mark on camshaft sprocket
mounting flange. Install it on the intake side.
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CYLINDER HEAD
Installation (Cont'd)
EM-49

SEM653F
IIdentification marks are present on camshafts.
Bank INT/EXH ID mark Drill markPaint mark
M1 M2
RHINT R3 Yes Yes No
EXH R3 No No Yes
LHINT L3 Yes Yes No
EXH L3 No No Yes
SEM533G
IPosition camshaft
RH exhaust camshaft dowel pin at about 10 o'clock
LH exhaust camshaft dowel pin at about 2 o'clock
SEM564G
SEM446G
8. Before installing camshaft brackets, apply sealant to mating
surface of No. 1 journal head.
IUse Genuine RTV silicone sealant Part No. 999MP-A7007
or equivalent.
IRefer to ªPOSITION FOR APPLYING LIQUID GASKETº,
EM-21.
IInstall camshaft brackets in their original positions.
Align stamp mark as shown in the figure.
IIf any part of valve assembly or camshaft is replaced,
check valve clearance according to reference data.
After completing assembly check valve clearance. Refer
to ªCheckingº and ªAdjustingº in ªVALVE CLEARANCEº,
EM-52 and 54.
Reference data valve clearance (Cold):
Intake
0.26 - 0.34 mm (0.010 - 0.013 in)
Exhaust
0.29 - 0.37 mm (0.011 - 0.015 in)
ILubricate threads and seat surfaces of camshaft bracket
bolts with new engine oil before installing them.
CYLINDER HEAD
Installation (Cont'd)
EM-50

SEM885EA
SEM886EA
ITighten the camshaft brackets in the following steps.
Step Tightening torque Tightening order
1 1.96 N´m (0.2 kg-m, 17 in-lb)Tighten in the order of 7 to 10,
then tighten 1 to 6.
2 5.88 N´m (0.6 kg-m, 52 in-lb) Tighten in the numerical order.
39.02 - 11.8 N´m (0.92 - 1.20 kg-m,
79.9 - 104.2 in-lb)Tighten in the numerical order.
SEM443G
9. Install CVTC valves.
SEM534G
10. Install O-rings to cylinder block.
SEM447G
11. Install O-rings to cylinder head.
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CYLINDER HEAD
Installation (Cont'd)
EM-51

12. Apply sealant to the hatched portion of rear timing chain case.
IApply continuous bead of liquid gasket to mating surface of
rear timing chain case.
Refer to ªPOSITION FOR APPLYING LIQUID GASKETº,
EM-21.
IBefore installation, wipe off the protruding sealant.
SEM448G
13. Align rear timing chain case with dowel pins, then install on
cylinder head and block.
14. Tighten rear chain case bolts.
a. Tighten bolts in numerical order shown in the figure.
b. Repeat above step a.
15. Reinstall all removed parts in reverse order of removal.
SEM868E
Valve ClearanceNBEM0022CHECKINGNBEM0022S01Check valve clearance while engine is cold and not running.
1. Remove engine cover.
2. Remove air duct with air cleaner case, collectors, hoses, wires,
harnesses, connectors and so on.
3. Remove intake manifold collectors.
4. Remove ignition coils and spark plugs.
5. Remove RH and LH rocker covers.
6. Set No. 1 cylinder at TDC on its compression stroke.
IAlign pointer with TDC mark on crankshaft pulley.
CYLINDER HEAD
Installation (Cont'd)
EM-52

Removal and InstallationNBEM0042WARNING:
ISituate vehicle on a flat and solid surface.
IPlace chocks at front and back of rear wheels.
IDo not remove engine until exhaust system has com-
pletely cooled off. Otherwise, you may burn yourself
and/or fire may break out in fuel line.
IFor safety during subsequent steps, the tension of wires
should be slackened against the engine.
IBefore disconnecting fuel hose, release fuel pressure
from fuel line.
Refer to EC-39, ªFuel Pressure Releaseº.
IBefore removing front axle from transmission, place
safety stands under designated front supporting points.
Refer to GI section for lifting points and towing.
IBe sure to hoist engine and transmission in a safe man-
ner.
IFor engines not equipped with engine slingers, attach
proper slingers and bolts described in PARTS CATALOG.
CAUTION:
IWhen lifting engine, be careful not to strike adjacent parts,
especially accelerator wire casing, brake lines, and brake
master cylinder.
IIn hoisting the engine, always use engine slingers in a
safe manner.
IBefore separating engine and transmission, remove
crankshaft position sensor (POS) from the assembly.
IAlways take extra care not to damage edge of crankshaft
position sensor (POS), or ring gear teeth.GI
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ENGINE ASSEMBLY
Removal and Installation
EM-57