clutch INFINITI QX56 2007 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: QX56, Model: INFINITI QX56 2007Pages: 3061, PDF Size: 64.56 MB
Page 72 of 3061
AT-2
DTC P0700 TCM ................................................98
Description ..............................................................98
On Board Diagnosis Logic ......................................98
Possible Cause .......................................................98
DTC Confirmation Procedure .................................98
Diagnosis Procedure ..............................................98
DTC P0705 PARK/NEUTRAL POSITION
SWITCH .............................................................
99
Description ..............................................................99
CONSULT-II Reference Value in Data Monitor
Mode .......................................................................
99
On Board Diagnosis Logic ......................................99
Possible Cause .......................................................99
DTC Confirmation Procedure .................................99
Wiring Diagram - AT - PNP/SW .............................100
Diagnosis Procedure .............................................100
DTC P0717 TURBINE REVOLUTION SEN-
SOR ..................................................................
103
Description .............................................................103
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
103
On Board Diagnosis Logic .....................................103
Possible Cause ......................................................103
DTC Confirmation Procedure ................................103
Diagnosis Procedure .............................................103
DTC P0720 VEHICLE SPEED SENSOR A/T
(REVOLUTION SENSOR) ...............................
105
Description .............................................................105
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
105
On Board Diagnosis Logic .....................................105
Possible Cause ......................................................105
DTC Confirmation Procedure ................................105
Wiring Diagram - AT - VSSA/T ..............................106
Diagnosis Procedure .............................................107
DTC P0725 ENGINE SPEED SIGNAL ............109
Description .............................................................109
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
109
On Board Diagnosis Logic .....................................109
Possible Cause ......................................................109
DTC Confirmation Procedure ................................109
Diagnosis Procedure .............................................109
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE ..........................................
111
Description .............................................................111
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
111
On Board Diagnosis Logic .....................................111
Possible Cause ......................................................111
DTC Confirmation Procedure ................................111
Diagnosis Procedure .............................................111
DTC P0744 A/T TCC S/V FUNCTION (LOCK-
UP) ...................................................................
113
Description ............................................................113
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
113
On Board Diagnosis Logic ....................................113
Possible Cause .....................................................113
DTC Confirmation Procedure ................................113
Diagnosis Procedure .............................................114
DTC P0745 LINE PRESSURE SOLENOID
VALVE ..............................................................
115
Description ............................................................115
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
115
On Board Diagnosis Logic ....................................115
Possible Cause .....................................................115
DTC Confirmation Procedure ................................115
Diagnosis Procedure .............................................115
DTC P1705 THROTTLE POSITION SENSOR ..117
Description ............................................................117
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
117
On Board Diagnosis Logic ....................................117
Possible Cause .....................................................117
DTC Confirmation Procedure ................................117
Diagnosis Procedure .............................................117
DTC P1710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT ...................................................
119
Description ............................................................119
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
119
On Board Diagnosis Logic ....................................119
Possible Cause .....................................................119
DTC Confirmation Procedure ................................119
Wiring Diagram - AT - FTS ...................................120
Diagnosis Procedure .............................................120
Component Inspection ..........................................122
DTC P1721 VEHICLE SPEED SENSOR MTR ..124
Description ............................................................124
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
124
On Board Diagnosis Logic ....................................124
Possible Cause .....................................................124
DTC Confirmation Procedure ................................124
Diagnosis Procedure .............................................124
DTC P1730 A/T INTERLOCK ...........................126
Description ............................................................126
On Board Diagnosis Logic ....................................126
Possible Cause .....................................................126
DTC Confirmation Procedure ................................126
Judgement of A/T Interlock ...................................126
Diagnosis Procedure .............................................127
DTC P1731 A/T 1ST ENGINE BRAKING ........128
Description ............................................................128
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
128
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AT-3
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128
Possible Cause .....................................................128
DTC Confirmation Procedure ................................128
Diagnosis Procedure .............................................128
DTC P1752 INPUT CLUTCH SOLENOID
VALVE ..............................................................
130
Description ............................................................130
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
130
On Board Diagnosis Logic ....................................130
Possible Cause .....................................................130
DTC Confirmation Procedure ................................130
Diagnosis Procedure .............................................130
DTC P1754 INPUT CLUTCH SOLENOID
VALVE FUNCTION ..........................................
132
Description ............................................................132
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
132
On Board Diagnosis Logic ....................................132
Possible Cause .....................................................132
DTC Confirmation Procedure ................................132
Diagnosis Procedure .............................................133
DTC P1757 FRONT BRAKE SOLENOID
VALVE ..............................................................
134
Description ............................................................134
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
134
On Board Diagnosis Logic ....................................134
Possible Cause .....................................................134
DTC Confirmation Procedure ................................134
Diagnosis Procedure .............................................134
DTC P1759 FRONT BRAKE SOLENOID
VALVE FUNCTION ..........................................
136
Description ............................................................136
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
136
On Board Diagnosis Logic ....................................136
Possible Cause .....................................................136
DTC Confirmation Procedure ................................136
Diagnosis Procedure .............................................137
DTC P1762 DIRECT CLUTCH SOLENOID
VALVE ..............................................................
138
Description ............................................................138
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
138
On Board Diagnosis Logic ....................................138
Possible Cause .....................................................138
DTC Confirmation Procedure ................................138
Diagnosis Procedure .............................................138
DTC P1764 DIRECT CLUTCH SOLENOID
VALVE FUNCTION ..........................................
140
Description ............................................................140
CONSULT-II Reference Value in Data Monitor
Mode .....................................................................
140
On Board Diagnosis Logic .....................................140
Possible Cause ......................................................140
DTC Confirmation Procedure ................................140
Diagnosis Procedure .............................................141
DTC P1767 HIGH AND LOW REVERSE
CLUTCH SOLENOID VALVE .........................
142
Description .............................................................142
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
142
On Board Diagnosis Logic .....................................142
Possible Cause ......................................................142
DTC Confirmation Procedure ................................142
Diagnosis Procedure .............................................142
DTC P1769 HIGH AND LOW REVERSE
CLUTCH SOLENOID VALVE FUNCTION ......
144
Description .............................................................144
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
144
On Board Diagnosis Logic .....................................144
Possible Cause ......................................................144
DTC Confirmation Procedure ................................144
Diagnosis Procedure .............................................145
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE .............................................................
146
Description .............................................................146
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
146
On Board Diagnosis Logic .....................................146
Possible Cause ......................................................146
DTC Confirmation Procedure ................................146
Diagnosis Procedure .............................................146
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION .........................................
148
Description .............................................................148
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
148
On Board Diagnosis Logic .....................................148
Possible Cause ......................................................148
DTC Confirmation Procedure ................................148
Diagnosis Procedure .............................................149
DTC P1841 ATF PRESSURE SWITCH 1 .......150
Description .............................................................150
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
150
On Board Diagnosis Logic .....................................150
Possible Cause ......................................................150
DTC Confirmation Procedure ................................150
Diagnosis Procedure .............................................150
DTC P1843 ATF PRESSURE SWITCH 3 .......152
Description .............................................................152
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
152
On Board Diagnosis Logic .....................................152
Possible Cause ......................................................152
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AT-4
DTC Confirmation Procedure ................................152
Diagnosis Procedure .............................................152
DTC P1845 ATF PRESSURE SWITCH 5 ........154
Description .............................................................154
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
154
On Board Diagnosis Logic .....................................154
Possible Cause ......................................................154
DTC Confirmation Procedure ................................154
Diagnosis Procedure .............................................154
DTC P1846 ATF PRESSURE SWITCH 6 ........156
Description .............................................................156
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
156
On Board Diagnosis Logic .....................................156
Possible Cause ......................................................156
DTC Confirmation Procedure ................................156
Diagnosis Procedure .............................................156
MAIN POWER SUPPLY AND GROUND CIR-
CUIT .................................................................
158
Wiring Diagram - AT - MAIN ..................................158
Diagnosis Procedure .............................................159
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT .........
161
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
161
Diagnosis Procedure .............................................161
BRAKE SIGNAL CIRCUIT ..............................162
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................
162
Diagnosis Procedure .............................................162
TOW MODE SWITCH ......................................163
Description .............................................................163
Wiring Diagram - AT - TMSW ................................163
Diagnosis Procedure .............................................164
TROUBLE DIAGNOSIS FOR SYMPTOMS .....165
Wiring Diagram - AT - NONDTC ............................165
A/T Check Indicator Lamp Does Not Come On .....167
Engine Cannot Be Started in "P" or "N" Position ...168
In "P" Position, Vehicle Moves When Pushed .......168
In "N" Position, Vehicle Moves ..............................169
Large Shock ("N" to "D" Position) ..........................170
Vehicle Does Not Creep Backward in "R" Position ..172
Vehicle Does Not Creep Forward in "D" Position ..175
Vehicle Cannot Be Started from D1 .......................177
A/T Does Not Shift: D1→ D2 ..................................179
A/T Does Not Shift: D2→ D3 ..................................181
A/T Does Not Shift: D3→ D4 ..................................183
A/T Does Not Shift: D4→ D5 ..................................185
A/T Does Not Perform Lock-up .............................187
A/T Does Not Hold Lock-up Condition ...................189
Lock-up Is Not Released .......................................190
Engine Speed Does Not Return to Idle .................191
A/T Does Not Shift: 5th gear → 4th gear ..............192
A/T Does Not Shift: 4th gear → 3rd gear ..............194
A/T Does Not Shift: 3rd gear → 2nd gear .............196
A/T Does Not Shift: 2nd gear → 1st gear .............197
Vehicle Does Not Decelerate By Engine Brake ....199
A/T SHIFT LOCK SYSTEM ..............................202
Description ............................................................202
Shift Lock System Electrical Parts Location ..........202
Wiring Diagram - AT - SHIFT ................................203
Shift Lock Control Unit Reference Value ..............204
Component Inspection ..........................................204
SHIFT CONTROL SYSTEM .............................207
Control Device Removal and Installation ..............207
Adjustment of A/T Position ....................................208
Checking of A/T Position .......................................208
ON-VEHICLE SERVICE ...................................209
Oil Pan ..................................................................209
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ........................................................
210
Rear Oil Seal .........................................................219
AIR BREATHER HOSE ....................................221
Removal and Installation .......................................221
TRANSMISSION ASSEMBLY ..........................223
Removal and Installation (2WD) ...........................223
Removal and Installation (4WD) ...........................225
OVERHAUL ......................................................228
Component ...........................................................228
Oil Channel ...........................................................235
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................
237
DISASSEMBLY ................................................240
Disassembly ..........................................................240
REPAIR FOR COMPONENT PARTS ..............258
Oil Pump ...............................................................258
Front Sun Gear, 3rd One-Way Clutch ...................260
Front Carrier, Input Clutch, Rear Internal Gear .....262
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
267
High and Low Reverse Clutch ..............................272
Direct Clutch .........................................................274
ASSEMBLY ......................................................277
Assembly (1) .........................................................277
Adjustment ............................................................290
Assembly (2) .........................................................292
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
298
General Specification ............................................298
Vehicle Speed When Shifting Gears .....................298
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
299
Stall Speed ............................................................299
Page 79 of 3061
PRECAUTIONS
AT-9
< SERVICE INFORMATION >
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•After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) CONFIRMATION PROCEDURE”.
If the repair is completed the DTC should not be displayed in
the “DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of ATF. Refer to MA-10
.
• Use paper rags not cloth rags during work.
• After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to pre-
vent the internal parts from becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to AT-
15, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT-13, "
Changing Automatic Transmission Fluid (ATF)", AT-13, "Checking Automatic Transmission Fluid
(ATF)".
Service Notice or PrecautionINFOID:0000000003532221
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-15, "
A/T
Fluid Cooler Cleaning". For radiator replacement, refer to CO-13.
CHECKING AND CHANGING A/T FLUID SERVICE
Increase ATF temperature by 80°C (176°F) once, and then check ATF level in 65°C (149°F) when adjusting
ATF level.
NOTE:
JA60 uses both systems of a water-cooling and of an air-cooling. Air-cooling system has a by-pass valve.
When ATF temperature is not over 50°C (122°F) with water-cooling system OFF, it does not flow to air-cooling
system. If ATF level is set without the flow of ATF, the level will be 10mm lower than the standard. Therefore,
piping should be filled with ATF when adjusting level.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on AT-83,
"CONSULT-II Function (A/T)" for the indicator used to display each self-diagnostic result.
SEF217U
Page 81 of 3061
PREPARATION
AT-11
< SERVICE INFORMATION >
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PREPARATION
Special Service ToolINFOID:0000000003532222
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
(—)
Oil pressure gauge
2. ST25052000
(—)
Hose
3. ST25053000
(—)
Joint pipe
4. ST25054000
(—)
Adapter
5. ST25055000
(—)
AdapterMeasuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000)Measuring line pressure
ST33400001
(J-26082)
Drift• Installing rear oil seal (2WD models)
• Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressorInstalling reverse brake return spring retainer
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
ZZA0600D
ZZA1227D
NT086
NT423
Page 85 of 3061
A/T FLUID
AT-15
< SERVICE INFORMATION >
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7. Re-check the ATF level at ATF temperatures of approximately
65°C (149°F) using the “HOT” range on the ATF level gauge as
shown.
CAUTION:
• When wiping the ATF from the ATF level gauge, always
use lint-free paper, not a cloth.
• To check the ATF level, insert the ATF level gauge until the
cap contacts the top of the charging pipe, with the gauge
reversed from the normal inserted position as shown.
8. Check the ATF condition.
• If the ATF is very dark or has some burned smell, there may be an internal problem with the transmis-
sion. Refer to AT-165
. Flush the transmission cooling system after repairing the transmission.
• If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the ATF level gauge bolt.
10. Tighten the level gauge bolt to specification.
A/T Fluid Cooler CleaningINFOID:0000000003532226
Whenever an automatic transmission is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
WLIA0014E
SCIA1684E
ATF level gauge
bolt:: Refer to AT-223, "Removal and Installation (2WD)",
AT-225, "
Removal and Installation (4WD)".
Page 88 of 3061
AT-18
< SERVICE INFORMATION >
A/T FLUID
b. If one or more pieces of debris are found that are over 1mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The A/T fluid
cooler/radiator must be replaced and the inspection procedure is
ended. Refer to CO-13
.
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA5257E
Page 89 of 3061
A/T CONTROL SYSTEM
AT-19
< SERVICE INFORMATION >
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A/T CONTROL SYSTEM
Cross-Sectional View (2WD models)INFOID:0000000003532227
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5267E
Page 90 of 3061
AT-20
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
Cross-Sectional View (4WD models)
INFOID:0000000003532228
Shift MechanismINFOID:0000000003532229
The automatic transmission uses compact triple planetary gear systems to improve power-transmission effi-
ciency, simplify construction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft
SCIA5268E
Page 91 of 3061
A/T CONTROL SYSTEM
AT-21
< SERVICE INFORMATION >
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FUNCTION OF CLUTCH AND BRAKE
CLUTCH AND BAND CHART
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/CConnects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWCAllows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) Fwd OWCAllows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWCAllows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.
Shift position I/C HLR/C D/C R/B FR/B LC/B Fwd/B1st
OWCFwd
OWC3rd
OWCRemarks
PPARK POSITION
RREVERSE PO-
SITION