check oil INFINITI QX56 2009 Factory Workshop Manual

DLN-208
< SYMPTOM DIAGNOSIS >[FRONT FINAL DRIVE: M205]
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000004193539
Use the chart below to help you find the cause of the sy mptom. If necessary, repair or replace these parts.
×: ApplicableReference page
DLN-217, "Disassembly and Assembly"DLN-217, "Disassembly and Assembly"DLN-217, "Disassembly and Assembly"DLN-234, "Inspection and Adjustment"DLN-217, "Disassembly and Assembly"DLN-209, "Checking Differential Gear Oil"DLN-184, "NVH Troubleshooting Chart"FAX-5, "NVH Troubleshooting Chart"FSU-5, "NVH Troubleshooting Chart"WT-36, "NVH Troubleshooting Chart"WT-36, "NVH Troubleshooting Chart"FAX-5, "NVH Troubleshooting Chart"BR-6, "NVH Troubleshooting Chart"ST-12, "NVH Troubleshooting Chart"
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
FRONT AXLE
FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom Noise
××××××××××××××
Revision: December 20092009 QX56

DIFFERENTIAL GEAR OILDLN-209
< ON-VEHICLE MAINTENANCE > [FRONT FINAL DRIVE: M205]
C
EF
G H
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M A
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DLN
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ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000004193540
DRAINING
1. Stop the engine.
2. Remove the drain plug from the front final drive assembly to drain the differential gear oil.
3. Install the drain plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer to DLN-217, "Disassembly and Assembly"
.
 Use High Performance Thread Sealant or equivalent. Refer to GI-15, "Recommended Chemical Prod-
ucts and Sealants".
FILLING
1. Remove the filler plug from the front final drive assembly.
2. Fill the front final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "Disassembly and Assembly"
.
 Use High Performance Thread Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products and Sealants"
.
Checking Differential Gear OilINFOID:0000000004193541
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1. Make sure that differential gear oil is not leaki ng from the front final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "Disassembly and Assembly"
.
 Use High Performance Thread Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products and Sealants"
.
Differential gear oil
grade and capacity
: Refer to
MA-12, "Fluids
and Lubricants".
LDIA0176E
LDIA0176E
Revision: December 20092009 QX56

DLN-210
< ON-VEHICLE REPAIR >[FRONT FINAL DRIVE: M205]
SIDE OIL SEAL
ON-VEHICLE REPAIR
SIDE OIL SEAL
Removal and InstallationINFOID:0000000004193542
REMOVAL
1. Remove the front final drive assembly. Refer to
DLN-215, "Removal and Installation".
2. Remove the differential side shaft and differential side flange using suitable tool.
3. Place a small hole in the side oil seal case using suitable tool.
4. Remove the side oil seal using Tool as shown.
INSTALLATION
1. Apply multi-purpose grease to the lips of the new side oil seal. Then drive the new side oil seal in evenly to
the gear carrier using suitable tool.
CAUTION:
 Do not reuse side oil seal.
 Do not incline the new side oil seal when installing.
 Apply multi-purpose grease to the lips of the new side oil seal.
2. Installation of the remaining components is in the reverse order of removal. CAUTION:
Check the differential gear oil level after installation. Refer to DLN-209
.
BDIA0006E
LDIA0129E
Tool number : SP8P
LDIA0130E
Revision: December 20092009 QX56

DLN-212
< ON-VEHICLE REPAIR >[FRONT FINAL DRIVE: M205]
FRONT OIL SEAL
8. Remove the front oil seal using Tool as shown.
INSTALLATION
1. Apply multi-purpose grease to the lips of the new front oil seal.
Then drive the new front oil seal in evenly to the gear carrier
using Tool.
CAUTION:
 Do not reuse front oil seal.
 Do not incline the new fron t oil seal when installing.
 Apply multi-purpose grease to the lips of the new front oil seal.
2. Install the companion flange to the drive pinion while aligning the matching marks.
3. Apply anti-corrosive oil to the threads of the drive pinion and the seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using suitable tool A, and
check the total preload torque using Tool B.
 The total preload torque should be within the total preload
torque specification. When not replacing the collapsible
spacer, it should also be equal to the measurement taken dur-
ing removal plus an additional 0.56 N·m (0.06 Kg-m, 5 in-lb).
 If the total preload torque is low, tighten the drive pinion lock nut in 6.8 N·m (0.69 Kg-m, 5ft-lb) increments until the total pre-
load torque is met.
CAUTION:
 Do not reuse drive pinion lock nut.
 Apply anti-corrosive oil to th e threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
 Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to DLN-217, "Disassembly and
Assembly".
 Do not loosen drive pinion lock nut to adjust the total preload torque. If the drive pinion lock nut
torque or the total preload torque exceeds the sp ecifications, replace the collapsible spacer and
tighten it again to adjust. Refer to DLN-217, "Disassembly and Assembly"
.
 After adjustment, rotate drive pinion back and fo rth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
4. Installation of the remaining components is in the reverse order of removal. CAUTION:Tool number : SP8P
LDIA0130E
Tool number : KV38100500 (J-25273)
: KV38102200 ( — )
BDIA0003E
Tool number B: ST3127S000 (J-25765-A)
Total preload torque: Refer to DLN-234, "General
Specification".
WDIA0381E
Revision: December 20092009 QX56

FRONT OIL SEALDLN-213
< ON-VEHICLE REPAIR > [FRONT FINAL DRIVE: M205]
C
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G H
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M A
B
DLN
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O P
Check the differential gear oil l evel after installation. Refer to DLN-209, "Checking Differential Gear
Oil".
Revision: December 20092009 QX56

DLN-214
< ON-VEHICLE REPAIR >[FRONT FINAL DRIVE: M205]
CARRIER COVER
CARRIER COVER
Removal and InstallationINFOID:0000000004193544
REMOVAL
1. Remove the front final drive assembly. Refer to
DLN-215, "Removal and Installation".
2. Remove the carrier cover bolts and separate the carrier cover from the gear carrier using Tool.
CAUTION:
 Do not damage the mating surface.
 Do not insert flat-bladed screwdr iver, this will damage the
mating surface.
INSTALLATION
1. Apply 3 mm (0.12 in) bead of sealant to the mating surface of the carrier cover as shown.
 Use Genuine Silicone RTV or equivalent. Refer to GI-15,
"Recommended Chemical Products and Sealants".
CAUTION:
Remove any old sealant adheri ng to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.
2. Install the carrier cover to the gear carrier. Tighten the bolts to the specified torque. Refer to DLN-217, "Disassembly and
Assembly".
3. Install the front final drive assembly. Refer to DLN-215,
"Removal and Installation".
CAUTION:
Fill the front final drive assembly with r ecommended differential gear oil. Refer to DLN-209,
"Checking Differential Gear Oil".
Tool number : KV10111100 (J-37228)
PDIA0699E
SDIA3204E
Revision: December 20092009 QX56

DLN-216
< REMOVAL AND INSTALLATION >[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
7. Remove the front final drive assembly bolts, then remove the
front final drive assembly.
CAUTION:
Support the front final drive assembly while removing using
a suitable jack.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
 Make sure there are no pinched or restricted ar eas on the breather hose caused by folding or bend-
ing when installing it.
 Fill the front final drive assembly with differen tial gear oil after installation. Refer to DLN-209,
"Checking Differential Gear Oil".
BDIA0008E
Revision: December 20092009 QX56

DLN-218
< DISASSEMBLY AND ASSEMBLY >[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
ASSEMBLY INSPECTION AND ADJUSTMENT
 Drain the differential gear oil before inspection and adjustment. Refer to
DLN-209, "Changing Differential
Gear Oil".
 Remove and install the carrier cover as neces sary for inspection and adjustment. Refer to DLN-214,
"Removal and Installation".
Total Preload Torque
1. Install the differential side shaft and differential side flange if necessary.
CAUTION:
The differential side shaft and differential side flan ge must be installed in order to measure total
preload torque.
2. Rotate the drive pinion back and forth 2 to 3 times to check for unusual noise and rotation malfunction.
3. Rotate the drive pinion at least 20 times to check for smooth operation of the bearings.
4. Measure total preload torque using Tool.
NOTE:
Total preload torque = Drive pinion bearing preload torque +
Side bearing preload torque
 If the measured value is out of the specification, check and adjust each part. Adjust the drive pinion
bearing preload torque first, then adjust the side bearing preload torque.
Drive Gear Runout
1. Fit a dial indicator to the drive gear back face.
2. Rotate the drive gear to measure runout.
 If the runout is outside of the limit , check the condition of the drive
gear assembly. Foreign material may be caught between the drive
gear and differential case, or the differential case or drive gear may
be deformed.
CAUTION:
Replace drive gear and drive pinion as a set.
Tooth Contact
28. Plate 29. Differential case 30. Drive gear
31. Side bearing cap 32. Filler plug 33. Carrier cover
34. Bushing 35. Bearing 36 Screw
37 Dowel pin
Tool number : ST3127S000 (J-25765-A)
Total preload torque
: Refer to DLN-234, "Inspection and Adjust-
ment"
PDIA0697E
If the total preload torque is greater than specification
On drive pinion bearings: R eplace the collapsible spacer.
On side bearings: Loosen the side bearin g adjuster by the same amount on each
side.
If the total preload torque is less than specification On drive pinion bearings: Tighten the drive pinion lock nut.
On side bearings: Tighten the side bear ing adjuster by the same amount on each
side.
Runout limit: 0.08 mm (0.0031 in) or less
SPD886
Revision: December 20092009 QX56

DLN-220
< DISASSEMBLY AND ASSEMBLY >[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
Backlash
1. Fit a dial indicator to the drive gear face to measure the back-
lash.
 If the backlash is outside of t he specification, adjust each side
bearing adjuster.
CAUTION:
Do not change the side bearing adjusters by different
amounts as it will change the side bearing preload torque.
Companion Flange Runout
1. Rotate companion flange and check for runout on the compan-
ion flange face (inner side of the bolt holes) and companion
flange inner side (socket diameter) using suitable tool.
2. If the runout is outside the runout limit, follow the procedure below to adjust.
a. Rotate the companion flange on the drive pinion by 90 °, 180 ° and 270 ° while checking for the position
where the runout is minimum.
b. If the runout is still outside of the runout limit af ter the companion flange has been rotated on the drive pin-
ion, possible cause could be an assembly malfunction of drive pinion and drive pinion bearing or a mal-
functioning drive pinion bearing.
c. If the runout is still outside of the runout limit after repair of the assembly of drive pinion and drive pinion
bearing or drive pinion bearing, replace the companion flange.
DISASSEMBLY
Differential Assembly
1. Drain the differential gear oil if necessary. Backlash : Refer to
DLN-234, "Inspection and Ad-
justment"
SPD513
If the backlash is greater than specification:
Loosen side bearing adjuster A and tighten side bear-
ing adjuster B by the same amount.
If the backlash is less than specification: Loosen side bearing adjuster B and tighten side bear-
ing adjuster A by the same amount.
SDIA2262E
Runout limit
Companion flange face : Refer to DLN-234, "Inspec-
tion and Adjustment"
Companion flange inner
side: Refer to
DLN-234, "Inspec-
tion and Adjustment"
SDIA2078E
Revision: December 20092009 QX56

DLN-230
< DISASSEMBLY AND ASSEMBLY >[FRONT FINAL DRIVE: M205]
FRONT FINAL DRIVE
10. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using suitable tool (A),
and check the drive pinion bearing preload torque using Tool
(B).
CAUTION:
 Do not reuse drive pinion lock nut.
 Apply anti-corrosive oil to th e threads of the drive pinion
and the seating surface of the new drive pinion lock nut.
 Adjust the drive pinion lock nut tightening torque to the lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to DLN-217, "Disassembly and
Assembly".
 If the drive pinion bearing preload torque exceeds the specified value, replace collap sible spacer and tighten it
again to adjust. Do not lo osen drive pinion lock nut to
adjust the drive pinion bearing preload torque.
 After adjustment, rotate drive pinion back and fo rth 2 to 3 times to check for unusual noise, rota-
tion malfunction, and other malfunctions.
11. Check companion flange runout.
12. Install the differential case assembly.
Differential Assembly
1. Install side gear thrust washers with the same thickness as the ones installed prior to disassembly, or reinstall the old ones on
the side gears.
2. Install the side gears and side gear thrust washers into the dif- ferential case.
3. Install the pinion mate thrust washers to the two pinion mate gears. Then install the pinion mate gears with the pinion mate
thrust washers by aligning them in diagonally opposite positions
and rotating them into the differential case.Tool number B: ST3127S000 (J-25765-A)
Drive pinion bearing preload torque
: Refer to DLN-234, "Inspection and Adjust-
ment"
WDIA0382E
SDIA0193J
SDIA2025E
Revision: December 20092009 QX56