torque INFINITI QX56 2011 Factory Manual PDF

SERVICE DATA AND SPECIFICATIONS (SDS)
DLN-185
< SERVICE DATA AND SPECIFICATIONS (SDS) [FRONT FINAL DRIVE: R180A]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000006222401
Drive Gear RunoutINFOID:0000000006222402
Unit: mm (in)
Preload TorqueINFOID:0000000006222403
Unit: N·m (kg-m, in-lb)
BacklashINFOID:0000000006222404
Unit: mm (in)
Companion Flange RunoutINFOID:0000000006222405
Unit: mm (in)
Applied model 4WD
VK56VD A/T
Final drive model R180A
Gear ratio 2.937
Number of teeth (Drive gear/Drive pinion) 47/16
Oil capacity (Approx.) (US pt, lmp pt)0.75 (1-5/8, 1-3/8)
Number of pinion gears 4
Drive pinion adjustment spacer type Collapsible
Item Limit
Drive gear back face runout 0.05 (0.0020)
Item Standard
Pinion bearing (P
1) 1.08 – 1.66 (0.11 – 0.16, 10 – 14)
Side bearing (P
2) 0.59 – 1.08 (0.06 – 0.11, 6 – 9)
Side bearing to pinion bearing (Total preload)
(Total preload = P
1 + P2) 1.67 – 2.74 (0.17 – 0.27, 15 – 24)
Item Standard
Drive gear to drive pinion gear 0.10 – 0.15 (0.0039 – 0.0059)
Item Limit
Companion flange face 0.10 (0.004)
Inner side of the companion flange 0.10 (0.004)
Revision: 2010 May2011 QX56

PREPARATIONDLN-189
< PREPARATION > [REAR FINAL DRIVE: R230]
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Commercial Service ToolINFOID:0000000006222408
—
(J-8129)
Spring gauge Measuring turning torque
KV38103300
(—)
Drift
a: 99 mm (3.90 in) dia. Installing drive pinion rear bearing outer race
ST30611000
(J-25742-1)
Drift bar Installing drive pinion front bearing outer race
ST30621000
(J-25742-5)
Drift
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia. Installing drive pinion front bearing outer race
ST30022000
(—)
Drift
a: 110 mm (4.33 in) dia.
b: 56 mm (2.20 in) dia.
c: 46 mm (1.81 in) dia. Installing pinion rear bearing inner race
Tool number
(Kent-Moore No.)
Tool name
Description
NT127
PDIA0933E
S-NT090
ZZA1000D
ZZA0978D
Revision: 2010 May2011 QX56

REAR DIFFERENTIAL GEAR OILDLN-193
< PERIODIC MAINTENANCE > [REAR FINAL DRIVE: R230]
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PERIODIC MAINTENANCE
REAR DIFFERENTIAL GEAR OIL
InspectionINFOID:0000000006222411
OIL LEAKAGE
Check that differential gear oil is not leaking fr om the rear final drive assembly or around it.
OIL LEVEL
 Remove filler plug (1) and check oil level from filler plug mounting
hole as shown in the figure.
CAUTION:
Never start engine while checking oil level.
 Set a gasket on filler plug (1) and install it on final drive assembly. Refer to DLN-203, "
Exploded View".
CAUTION:
Never reuse gasket.
DrainingINFOID:0000000006222412
1. Stop the engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem- bly and tighten to the specified torque. Refer to DLN-203,
"Exploded View".
CAUTION:
Never reuse gasket.
RefillingINFOID:0000000006222413
1. Remove filler plug (1). Fill with new gear oil until oil level reaches the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1), then install it to final drive assembly. Refer to DLN-203,
"Exploded View".
CAUTION:
Never reuse gasket.
JPDID0415ZZ
JPDID0392ZZ
Oil grade and viscosity : Refer to MA-10, "Fluids and
Lubricants".
Oil capacity : Refer to DLN-222, "
General
Specification".
JPDID0415ZZ
Revision: 2010 May2011 QX56

FRONT OIL SEALDLN-195
< REMOVAL AND INSTALLATION > [REAR FINAL DRIVE: R230]
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CAUTION:
Make a stamping after replacing front oil seal.
 After replacing front oil seal, make a stamping on t he stamping point in accordance with the table below in
order to identify replacement frequency.
CAUTION:
Make a stamping from left to right.
1. Make a judgment if a collapsible spacer replacement is required.
2. Drain gear oil. Refer to DLN-193, "
Draining".
3. Remove the drive shafts from final drive. Then suspend it by wire, etc. Refer to RAX-11, "
Removal and
Installation".
4. Remove the side flange using sliding hammer and attachment.
NOTE:
Circular clip installation position: Side flange
5. Remove the rear propeller shaft. Refer to DLN-144, "
Removal
and Installation".
6. Measure the total preload torque with the preload gauge (A) [SST: ST3127S000 (J-25765-A)].
NOTE:
Record the total preload torque measurement.
“0” or “0” on the far right of stamp Required
“01” or “1” on the far ri ght of stamp Not required
Stamp collapsible spacer replacement
Stamp before stamping Stamping on the far right Stamping
No stamp 00
“0”
(Front oil seal was replaced once.) 101
“01”
(Collapsible spacer and front oil seal were replaced last time.) 0010
“0” is on the far right.
(Only front oil seal was replaced last time.) 1...01
“1” is on the far right.
(Collapsible spacer and front oil seal were replaced last time.) 0 ...010
A : Attachment [SST: KV40104100 ( — )]
B : Sliding hammer [SST: ST36230000 (J-25840-A)]
JSDIA0105ZZ
PDIA1006E
Revision: 2010 May2011 QX56

FRONT OIL SEALDLN-197
< REMOVAL AND INSTALLATION > [REAR FINAL DRIVE: R230]
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1. Apply multi-purpose grease to the lips of the new front oil seal.
Then drive the new front oil seal in evenly until it becomes flush
with the gear carrier using t he drift (A) [SST: ST15310000 (J-
25640-B)].
CAUTION:
 Never reuse front oil seal.
 Never incline the new front oil seal when installing.
2. Align the matching mark (B) of drive pinion with the matching mark (A) of companion flange (1), and then install the compan-
ion flange.
3. Apply anti-corrosion oil to the thread and seat of new drive pin- ion lock nut, and temporarily tighten drive pinion lock nut to drive
pinion, using a flange wrench (commercial service tool).
CAUTION:
Never reuse drive pinion lock nut.
4. Tighten drive pinion lock nut within the limits of specified torque so as to keep the pinion bearing preload within a standard val-
ues, using the preload gauge (A) [SST: ST3127S000 (J-25765-
A)].
CAUTION:
 Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
 If the preload torque exceeds the specified value, replace
collapsible spacer and tighte n it again to adjust. Never
loosen drive pinion lock nut to adjust the preload torque.
5. Fit a test indicator to the inner side of companion flange (socket diameter).
6. Rotate companion flange to check for runout.
 If the runout value is outside the runout limit, follow the proce-dure below to adjust.
- Check for runout while changing the phase between compan-
ion flange and drive pinion by 90 ° step, and search for the
position where the runout is the minimum.
PDIA0752J
JSDIA0038ZZ
Total preload torque : A value that add 0.1 – 0.4
N·m (0.01 – 0.04 kg-m, 0.9 –
3.5 in-lb) to the measured
value before removing.
PDIA1007E
Companion flange runout : Refer to DLN-222, "Com-
panion Flange Runout".
JPDID0399ZZ
Revision: 2010 May2011 QX56

DLN-208
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DIFFERENTIAL ASSEMBLY
b. Using feeler gauge, measure the clearance between side gear
back and differential case at 3 different points, while rotating
side gear. Average the 3 readings, and then measure the clear-
ance of the other side as well.
CAUTION:
To prevent side gear from tilt ing, insert feeler gauges with
the same thickness from both sides.
c. If the back clearance is outside the specification, use a thicker/ thinner side gear thrust washer to adjust. For selecting thrust
washer, refer to the latest parts information.
CAUTION:
Select a side gear thrust wash er for right and left individu-
ally.
6. Drive a lock pin into pinion mate shaft, using a punch. Make sure lock pin is flush with differential case.
CAUTION:
Never reuse lock pin.
7. Apply thread locking sealant into the thread hole of drive gear.  Use Genuine High Strength Thread Locking Sealant or equiv-alent. Refer to GI-22, "
Recommended Chemical Products and
Sealants".
CAUTION:
Clean and degrease drive gear back and threaded holes
sufficiently.
8. Install drive gear to differential case. CAUTION:
Align the matching marks of differential case and drive
gear.
9. Tighten the mounting bolts with the following procedure. CAUTION:
Apply anti-corrosin oil to th e thread and seat of mounting
bolts.
a. Tighten the bolts in a crisscross fashion to the specified torque.
b. Tighten the bolts additionally to the specified angle. Standard
Side gear back clearance : Refer to
DLN-222, "
Side
Gear Clearance".
When the back clearance
is large: Use a thicker thrust wash-
er.
When the back clearance
is small: Use a thinner thrust wash-
er.
PDIA0576E
SPD030
SDIA2594E
Drive gear mounting
bolts tightening torque: 78.5 Nm (8.0 kg-m, 58 ft-lb)
SDIA0247J
Revision: 2010 May2011 QX56

DLN-210
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DIFFERENTIAL ASSEMBLY
16. Using the drift [SST: ST35271000 (J-26091)], drive side oil seals
until it becomes flush with the case end.
CAUTION:
 Never reuse oil seal.
 When installing, n ever incline oil seal.
 Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference of oil seal.
17. Check and adjust drive gear runout, tooth contact, drive gear to drive pinion backlash, and total preload torque. Refer to DLN-
210, "Adjustment".
Recheck above items. Readjust the above description, if neces-
sary.
18. Apply sealant to mating surface of rear cover.  Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
19. Install rear cover on gear carrier and tighten mounting bolts.
20. Install side flange with the following procedure.
a. Attach the protector [SST: KV38108000 ( — )] to side oil seal.
b. After the side flange is inserted and the serrated part of side gear has engaged the serrated part of flange, remove the pro-
tector.
c. Insert the side flange until the se rrated part of the side flange
has engaged the serrated part of the side gear and remove the
protector.
NOTE:
When installation is completed, driving sound of the side flange
turns into a sound that seems to affect the whole final drive.
d. Confirm that the dimension of the side flanges (1) installation measurement (A) in the figure comes into the following.
AdjustmentINFOID:0000000006222423
TOTAL PRELOAD TORQUE
Before inspection and adjustment, drain gear oil.
1. Secure final drive assembly onto an attachment [SST: KV38100800 ( — )].
2. Remove side flanges.
3. Rotate drive pinion back and forth 2 to 3 times to check for unusual noise and rotation malfunction.
SPD560
PDIA0961E
SDIA0822E
A : 342.2 mm (13.47 in)
JSDIA0185ZZ
Revision: 2010 May2011 QX56

DIFFERENTIAL ASSEMBLYDLN-211
< UNIT DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R230]
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4. Rotate drive pinion at least 20 times to check for smooth opera- tion of the bearing.
5. Measure total preload with the preload gauge (A) [SST: ST3127S000 (J-25765-A)].
NOTE:
Total preload torque = Pinion bearing preload torque + Side
bearing preload torque
 If measured value is out of the specification, disassemble it to
check and adjust each part. Adjust the pinion bearing preload and side bearing preload.
Adjust the pinion bearing preload firs t, then adjust the side bearing preload.
SIDE BEARING PRELOAD
Before inspection and adjustment, drain gear oil.
1. Remove rear cover. Refer to DLN-204, "
Disassembly".
2. Make sure all parts are clean. Also, make sure the bearings are well lubricated with gear oil.
3. Place the differential case, with side bearings and bearing races installed, into gear carrier.
4. Insert left and right original side bearing adjusting washers in place between side bearings and gear carrier.Total preload torque : Refer to
DLN-222, "
Pre-
load Torque".
JSDIA0042ZZ
When the preload torque is large
On pinion bearings: Replace the collapsible spacer.
On side bearings: Use thinner side bearing adjusting washers by the same amount to
each side. For selecting adjusting wash er, refer to the latest parts in-
formation.
When the preload is small On pinion bearings: Tighten the drive pinion lock nut.
On side bearings: Use thicker side bearing adjusting washers by the same amount to
each side. For selecting adjusting wash er, refer to the latest parts in-
formation.
SPD527
SPD558
Revision: 2010 May2011 QX56

DLN-212
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DIFFERENTIAL ASSEMBLY
5. Install bearing caps in their correct locations and tighten bearing
cap mounting bolts.
6. Turn the carrier several times to seat the bearings.
7. Measure the turning torque of the carrier at the drive gear mounting bolts with a spring gauge [SST: — (J-8129)].
8. If the turning torque is outside the specification, use a thicker/ thinner side bearing adjusting washer to adjust. For selecting
adjusting washer, refer to the latest parts information.
CAUTION:
Select a side bearing adjust ing washer for right and left
individually.
9. Record the total amount of washer thickness required for the correct carrier side bearing preload.
DRIVE GEAR RUNOUT
1. Remove rear cover. Refer to DLN-204, "Disassembly".
2. Fit a dial indicator to the drive gear back face.
3. Rotate the drive gear to measure runout.
 If the runout is outside of the repair limit, check drive gearassembly condition; foreign material may be caught between
drive gear and differential case, or differential case or drive
gear may be deformed, etc.
CAUTION:
Replace drive gear and dri ve pinion gear as a set.
TOOTH CONTACT
Before inspection and adjustment, drain gear oil.
1. Remove rear cover. Refer to DLN-204, "
Disassembly".
SDIA1795E
Specification : 34.2 – 39.2N (3.5 – 4.0 kg,
7.7 – 8.8 lb) of pulling force
at the drive gear bolt
SPD194A
If the turning torque is less
than the specified range:Use a thicker thrust wash-
er.
If the turning torque is
greater than the specifica-
tion: Use a thinner thrust wash-
er.
SPD772
Drive gear runout : Refer to
DLN-222, "Drive
Gear Runout".
SPD886
Revision: 2010 May2011 QX56

DLN-220
< UNIT DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
DRIVE PINION
10. Apply anti-corrosion oil to the thread and seat of drive pinion
lock nut, and temporarily tighten drive pinion lock nut to drive
pinion, using flange wrench (c ommercial service tool).
CAUTION:
Never reuse drive pinion lock nut.
11. Adjust to the drive pinion lock nut tightening torque and pinion bearing preload torque, using preload gauge [SST: ST3127S000
(J-25765-A)].
CAUTION:
 Adjust to the lower limit of the drive pinion lock nut tight-
ening torque first.
 If the preload torque exceeds the specified value, replace
collapsible spacer and tighte n it again to adjust. Never
loosen drive pinion lock nut to adjust the preload torque.
 After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual no ise, rotation malfunction,
and other malfunctions.
12. Install differential case assembly. Refer to DLN-206, "
Assem-
bly".
CAUTION:
Never install rear cover at this timing.
13. Check and adjust drive gear runout, tooth contact, drive gear to drive pinion backlash, and companion flange runout. Refer to DLN-210, "
Adjustment" and DLN-220, "Adjustment".
Recheck above items. Readjust the above description, if necessary.
14. Check total preload torque. Refer to DLN-210, "
Adjustment".
15. Install rear cover. Refer to DLN-206, "
Assembly".
AdjustmentINFOID:0000000006222428
COMPANION FLANGE RUNOUT
1. Fit a test indicator to the inner side of the companion flange
(socket diameter).
2. Rotate companion flange to check for runout.
3. If the runout value is outside t he runout limit, follow the proce-
dure below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion by 90 ° step, and search for the position
where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, possible cause will be an
assembly malfunction of drive pinion and pinion bearing and malfunction of pinion bearing. Check for
these items and repair if necessary.
c. If the runout value is still outside of the limit after the check and repair, replace companion flange.
InspectionINFOID:0000000006222429
INSPECTION AFTER DISASSEMBLY
Drive Gear and Drive Pinion
 Clean up the disassembled parts.
 If the gear teeth never mesh or line-up correctly, det ermine the cause and adjust or replace as necessary.
Pinion bearing preload : Refer to
DLN-222, "
Pre-
load Torque".
JSDIA0047ZZ
Inner side of companion
flange runout: Refer to
DLN-222, "Com-
panion Flange Runout".
JPDID0399ZZ
Revision: 2010 May2011 QX56