CIRCUIT IMMOBILISER ISUZU KB P190 2007 Workshop Owner's Manual

Powertrain Interface Module – V6 Page 6E1–3

DTC Description ................................................................................................................................................... 43
Circuit Description ............................................................................................................................................... 43
Additional Information......................................................................................................... ................................ 43
Conditions for Running the DTC ................................................................................................. ....................... 43
Conditions for Setting the DTC........................................................................................................................... 43
Action Taken When the DTC Sets ................................................................................................. ..................... 43
Conditions for Clearing the DTC ........................................................................................................................ 43
Test Description ................................................................................................................................................... 44
DTC B3627 Diagnostic Table ..................................................................................................... ......................... 44
9.9 DTC B3628 – Cruise Control Set Signal Malfunction .............................................................................. .......... 45
DTC Description ................................................................................................................................................... 45
Circuit Description ............................................................................................................................................... 45
Additional Information......................................................................................................... ................................ 45
Conditions for Running the DTC ................................................................................................. ....................... 45
Conditions for Setting the DTC........................................................................................................................... 45
Action Taken When the DTC Sets ................................................................................................. ..................... 45
Conditions for Clearing the DTC ........................................................................................................................ 45
Test Description ................................................................................................................................................... 45
DTC 3598 Diagnostic Table ...................................................................................................... ........................... 46
9.10 DTC B3794 – Cruise Control On/Off Signal Malfunction ........................................................................... ....... 46
DTC Description ................................................................................................................................................... 46
Circuit Description ............................................................................................................................................... 46
Additional Information......................................................................................................... ................................ 47
Conditions for Running the DTC ................................................................................................. ....................... 47
Conditions for Setting the DTC........................................................................................................................... 47
Action Taken When the DTC Sets ................................................................................................. ..................... 47
Conditions for Clearing the DTC ........................................................................................................................ 47
Test Description ................................................................................................................................................... 47
DTC B3794 Diagnostic Table ..................................................................................................... ......................... 48
9.11 DTC B3902 – Immobiliser Malfunction ............................................................................................ ................... 49
DTC Descriptors................................................................................................................................................... 49
Circuit Description ............................................................................................................................................... 49
Conditions for Running the DTC ................................................................................................. ....................... 49
Conditions for Setting the DTC........................................................................................................................... 49
Conditions for Clearing the DTC ................................................................................................ ........................ 49
Additional Information......................................................................................................................................... 49
DTC B3902 Diagnostic Table ..................................................................................................... ......................... 50
9.12 DTC P0318 – Vertical Acceleration Sensor....................................................................................... ................. 50
DTC Description ................................................................................................................................................... 50
Circuit Description ............................................................................................................................................... 50
Additional Information......................................................................................................... ................................ 51
Conditions for Running the DTC ................................................................................................. ....................... 51
Conditions for Setting the DTC........................................................................................................................... 51
Action Taken When the DTC Sets ................................................................................................. ..................... 51
Conditions for Clearing the DTC ........................................................................................................................ 51
Test Description ................................................................................................................................................... 51
Vertical Acceleration Sensor Diagnostic Table .................................................................................. ............... 51
9.13 DTC P0500, P0502 or P0503 – Vehicle Speed Sensor Signal Malfunction ...................................................... 53
DTC Descriptors................................................................................................................................................... 53
Circuit Description ............................................................................................................................................... 53
Conditions for Running the DTC ................................................................................................. ....................... 53
Conditions for Setting the DTC........................................................................................................................... 53
Conditions for Clearing DTC ............................................................................................................................... 53
Additional Information......................................................................................................................................... 53
Test Description ................................................................................................................................................... 54
DTC P0335 to P0338 Diagnostic Table ............................................................................................ ................... 54
9.14 DTC P0633 – Immobiliser Function Not Programmed ................................................................................ ...... 55
DTC Descriptors................................................................................................................................................... 55
Circuit Description ............................................................................................................................................... 55
Conditions for Running the DTC ................................................................................................. ....................... 56

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–6

1 General Information
A powertrain interface module (PIM) is fitted that incorporates the following functionality:
• Communication protocol between the engine control module (ECM) and transmission control module (TCM) is
General Motors Local Area Network (GM LAN).
• Communication protocol between the PIM and immobiliser control unit is keyword 2000.
• ECM to PIM and PIM to immobiliser control unit (ICU) authentication for vehicle security.
• The following switches, where fitted, input directly into the PIM:
• Automatic transmission power mode switch.
• Automatic transmission 3
rd gear start switch.
• Cruise control switch.
1.1 General Description
Serial Data Communication
The various electronic control modules communicate with each other through the serial data bus. The ECM and TCM
communicate on the serial data bus using the GM LAN communication protocol. Figure 6E1 – 2 shows the serial data
layout.
NOTE
Serial data components shown in Figure 6E1 – 2
will vary depending on vehicle options.
Bus
A bus is a physical circuit or circuits which provides a communication path between two or more control modules.
GM LAN Serial Data Bus
The GM LAN bus is a two wire circuit (1), refer to Figure 6E1 – 1. The GM LAN bus circuits are terminated with cut-off
resistors (2) which are located inside the two control modules at either end of the bus circuit. The purpose of these cut-off
resistors is to prevent data from returning as an echo after reaching the end of the GM LAN bus circuit.
NOTE
• For illustration purposes, the cut-off resistors
are shown outside of the control modules.
• The two control modules with the cut-off
resistors are the PIM and the ECM.

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Powertrain Interface Module – V6 Page 6E1–8

Serial Data Layout

Figure 6E1 – 2
Legend
1 Powertrain Interface Module (PIM)
2 Transmission Control Module (TCM)
3 Engine Control Module (ECM)
4 Immobiliser Control Unit (ICU)
5 Data Link Connector
A GM LAN Serial Data Circuit
B Keyword 2000 Serial Data Circuit


NOTE
Serial data Components shown in Figure 6E1 – 2
will vary depending on vehicle options.
1.2 Warning Caution and Notes
This Section contains various W ARNINGS, CAUTIONS and NOTE statements that you must observe carefully to reduce
the risk of death or injury during service, repair procedures or vehicle operation. Incorrect service or repair procedures
may damage the vehicle or cause operational faults. W ARNINGS, CAUTION and NOTE statements are not exhaustive.
GM HOLDEN LTD can not possibly warn of all the potentially hazardous consequences of failure to follow these
instructions.
Definition of WARNING, CAUTION and NOTE Statements

Diagnosis and repair procedures in this Section contain both general and specific W ARNING, CAUTION and NOTE
statements. GM HOLDEN LTD is dedicated to the presentation of service information that helps the technician to
diagnose and repair the systems necessary for proper operation of the vehicle. Certain procedures may present a hazard
to the technician if they are not followed in the recommended manner. W ARNING, CAUTION and NOTE statements are
designed to help prevent these hazards from occurring, but not all hazards can be foreseen.

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Powertrain Interface Module – V6 Page 6E1–21

6.3 Connector Information
PIM Connector Pin Specifications
Pin Description – Connector B-96

Figure 6E1 – 1

Pin No. Wire Colour Circuit
Description Function
1 P/W
A/T 3 Srt W rg
Lmp Auto Transmission 3rd Start W arning Lamp
2 P
A/T Pwr Dr
W rg Lmp Auto Transmission Power Drive W arning Lamp
3 O/L A/T Oil Tmp
W rg Lmp Auto Transmission Oil Temperature W arning Lamp
4 G/Y
Cru Set W rg
Lmp Cruise Set W arning Lamp
5
O/L SVS W rg Lmp Service Vehicle Soon W arning Lamp
6 W Eng Oil W rg
Lmp Engine Oil Pressure W arning Lamp holidays
7
W /L Batt W rg Lmp Battery Charge W arning Lamp
8 Y/B Eng Tmp Gau Engine Coolant Gauge
9 B/R Tac Gau Tacho Gauge – RW D/4W D (2-4) Control
10 W Imob Sig Immobiliser
11 — — Not Connected
12 — — Not Connected
13 L Sft Sel Pos D Shift Selector Position D
14 R/B Sft Sel Pos N Shift Selector Position N
15 R/Y Sft Sel Pos R Shift Selector Position R
16 Y/V Sft Sel Pos P Shift Selector Position P
17 — — Not Connected
18 G/Y A/T Chk W rg
Lmp Auto Transmission Check W arning Lamp
19 — — Not
Connected
20 — — Not Connected

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Powertrain Interface Module – V6 Page 6E1–32

DTC C0550 Diagnostic Table
Step Action Yes No
1
Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
7.2 Diagnostic System Check
2 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for setting DTC C0550.
3 Using Tech 2, select the DTC display function.
Does C0550 fail this ignition cycle? Go to Step 3 Refer to
Additional
Information in this Section
3 1 Test all ground circuits of the PIM for a high resistance or an
open circuit fault condition. Refer to 8A Electrical - Body and
Chassis for information on electrical fault diagnosis.
2 Test the PIM fuses and replace as required. Refer to 8A Electrical-Body and Chassis.
3 Test the PIM battery supply voltage circuit for a high resistance, open circuit or short to ground fault condition. Refer to 8A
Electrical - Body and Chassis for information on electrical fault
diagnosis.
Has any fault been found and rectified? Go to Step 5 Go to Step 4
4 Replace the PIM. Refer to 11.2 Powertrain Interface Module.
Has the repair been completed? Go to Step 5 —
5 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC C0550 fail this ignition cycle? Go to Step 2 Go to Step 6
6 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table System OK
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
9.2 DTC U2100 – No Communication With CAN Bus (High Speed)
DTC Description
This diagnostic procedure supports DTC U2100 – CAN Bus-off.
Circuit Description
The transmission control module (TCM) and engine control module (ECM) transmit and receive data using the GM LAN
serial data protocol, while the immobiliser control unit (ICU) uses Keyword 2000 serial data protocol.
As the GM LAN and keyword 2000 protocols are not compatible, a powertrain interface module (PIM) is integrated into
the serial data system to enable communication between the two different protocols. The PIM also integrates with the
instrument cluster assembly.
The PIM will detect if a short to ground or a short to voltage condition occurs on GM LAN circuits. If either of these
conditions occur, DTC U2100 sets.
Additional Information
• Refer to 6 W iring Diagram and Connector for the following information:

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–35

Step Action Yes No
11
1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does DTC U2100 fail this ignition cycle? Go to Step 2 Go to Step 12
12
Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC Table System OK
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
9.3 DTC U2105 – CAN Bus No
Communication With Engine Control
Module
DTC Description
This diagnostic procedure supports DTC U2105 – CAN Bus No Communication From ECM (Engine Control Module).
Circuit Description
The transmission control module (TCM) and engine control module (ECM) transmit and receive data using the GM LAN
serial data protocol, while the immobiliser control unit (ICU) uses Keyword 2000 serial data protocol.
As the GM LAN and keyword 2000 protocols are not compatible, a powertrain interface module (PIM) is integrated into
the serial data system to enable communication between the two different protocols. The PIM also integrates with the
instrument cluster assembly.
The PIM continuously receives messages from the ECM. If the PIM does not receive a message within a predetermined
time, DTC U2105 sets.
Additional Information
• Refer to 6 W iring Diagram and Connector for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• Refer to 6C1-2 Engine Management – V6 – Diagnostics for diagnostic information.
• For intermittent fault conditions, refer to Intermittent Fault Conditions.
• Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
Conditions for Running the DTC
Conditions for running the DTC are:
• The ignition is switched on.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
The PIM does not receive a message from the ECM for 100 milliseconds.
Action Taken When the DTC Sets
• W hen the DTC sets, the following warning lamps may be displayed on the instrument cluster:

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Powertrain Interface Module – V6 Page 6E1–38

9.4 DTC U2106 – CAN Bus No
Communication With Transmission
Control Module
DTC Description
This diagnostic procedure supports DTC U2106 – CAN Bus No Communication W ith TCM (Transmission Control
Module).
Circuit Description
The transmission control module (TCM) and engine control module (ECM) transmit and receive data using the GM LAN
serial data protocol, while the immobiliser control unit (ICU) uses Keyword 2000 serial data protocol.
As the GM LAN and keyword 2000 protocols are not compatible, a powertrain interface module (PIM) is integrated into
the serial data system to enable communication between the two different protocols. The PIM also integrates with the
instrument cluster assembly.
The PIM continuously receives messages from the TCM. If the PIM does not receive a message within a predetermined
time, DTC U2106 sets.
Additional Information
• Refer to 6 W iring Diagram and Connector for the following information:
• PIM connector illustration and terminal assignment, and
• PIM wiring diagram.
• For intermittent fault conditions, refer to Intermittent Fault Conditions.
• Since fault conditions in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
Conditions for Running the DTC
Conditions for running the DTC are:
• The ignition is switched on.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
The PIM does not receive a message from the TCM for 1000 milliseconds, during the current ignition cycle.
Action Taken When the DTC Sets
• W hen the DTC sets, the following warning lamps may be displayed on the instrument cluster:
• Malfunction Indicator Lamp,
• Service Vehicle Soon.
Conditions for Clearing the DTC
Refer to 4.1 Diagnostic General Descriptions for information on the conditions for clearing DTCs.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4 This step tests the TCM power and ground circuits.
5 This step tests GM LAN serial data circuits between the TCM and the PIM.

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Powertrain Interface Module – V6 Page 6E1–49

9.11 DTC B3902 – Immobiliser Malfunction
DTC Descriptors
This diagnostic procedure supports DTC B3902 – Immobiliser Malfunction.
Circuit Description
The engine control module (ECM), the powertrain interface module (PIM) and the immobiliser control unit (ICU) are
integral parts of the vehicle immobiliser system. The immobiliser system authenticates the security code programmed
into each of these modules to prevent unauthorised vehicle operation. This authentication process includes the following
steps:
1 At predetermined situations, the ICU sends a security code to the PIM.
2 W hen the ignition is switched ON, the PIM receives and compares this security code from the ICU against the security code programmed into the PIM.
3 Once the PIM receives the correct security code from the ICU, it sends a security code to the ECM.
4 The ECM receives and compares this security code from the PIM against the security code programmed into the ECM.
5 The authentication process is complete once the ECM receives the correct security code from the PIM within the specified time frame.
6 The ECM allows normal vehicle operation.
NOTE
If any of these authentication processes fail, the
vehicle will not start and DTCs will set. For further
information on the immobiliser system, refer to
11A Immobiliser.
Conditions for Running the DTC
Conditions for running the DTC are:
• The ignition is switched on.
• The ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
B3902
Ignition set to the ON position.
Conditions for Clearing the DTC
Refer to 4.1 Diagnostic General Descriptions for information on the conditions for clearing DTCs.
Additional Information
• Refer to 6C1-1 Engine Management –V6 – General Information for details of the ECM operation.
• Refer to 11A Immobiliser for immobiliser system information:
• Refer to 12.4 Immobiliser Link to ECM / PIM for immobiliser link to ECM / PIM.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to Intermittent Fault Conditions in this section.

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Powertrain Interface Module – V6 Page 6E1–50

• To assist diagnosis, refer to 6 W iring Diagram and Connector Chart for the system wiring diagram and
connector charts in this section.
DTC B3902 Diagnostic Table
Step Action Yes No
1
Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
7.2 Diagnostic System Check
2 Using Tech 2, perform the ICU ID check procedure.
Is the ID number displayed by Tech 2? Go to Step 3
Go to Step 5
3 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for setting the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC B3902 fail this ignition cycle? Go to Step 4 Refer to
Additional
Information in this Section
4 Test the Immobiliser system. Refer to 11A Immobiliser.
Has any fault been found and rectified? Go to Step 8 Go to Step 7
5 1 Test all ground circuits of the ICU for a high resistance or an
open circuit fault condition. Refer to 8A Electrical - Body and
Chassis for information on electrical fault diagnosis.
2 Test the ICU ignition supply voltage circuit for a high resistance, open circuit or short to ground fault condition. Refer to 8A
Electrical - Body and Chassis for information on electrical fault
diagnosis.
Has any fault been found and rectified? Go to Step 8 Go to Step 6
6 Replace the ICU. Refer to 11A Immobiliser.
W as the repair completed? Go to Step 8 —
7 Replace the PIM. Refer to 11.2 Powertrain Interface Module.
W as the repair completed? Go to Step 8 —
8 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Do any of the immobiliser DTCs fail this ignition cycle? Go to Step 2 Go to Step 9
9
Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC Table System OK
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.
9.12 DTC P0318 – Vertical Acceleration
Sensor
DTC Description
This diagnostic procedure supports the Vertical Acceleration Sensor (VAS).
Circuit Description
The vertical acceleration sensor monitors vertical movement of the vehicle. The powertrain interface module (PIM)
converts the signal voltage input into serial data, which is used by.

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ISUZU KB P190 2007

Powertrain Interface Module – V6 Page 6E1–55

Step Action Yes No
7
Test the VSS signal circuit and low reference circuit for a high
resistance, open circuit, short to ground, short to voltage or shorted
together fault condition. Refer to 8A Electrical - Body and Chassis for
information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 11 Go to Step 10
8
Repair the open or high resistance fault condition in the VSS ground
shield circuit. Refer to 8A Electrical - Body and Chassis for information
on electrical repair procedures.
W as the repair completed? Go to Step 11 —
9 Replace the VSS. Refer to 7B1_Manual Transmission.
W as the repair completed? Go to Step 11 —
10 Replace the PIM. Refer to 11.2 Powertrain Interface Module.
W as the repair completed? Go to Step 11 —
11 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the VSS circuit DTCs fail this ignition cycle? Go to Step 2 Go to Step 12
12
Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
9.14 DTC P0633 – Immobiliser Function Not
Programmed
DTC Descriptors
This diagnostic procedure supports DTC P0633 – Immobiliser Function Not Programmed.
Circuit Description
The engine control module (ECM), the powertrain interface module (PIM) and the immobiliser control unit (ICU) are
integral parts of the vehicle immobiliser system. The immobiliser system authenticates the security code programmed
into each of these modules to prevent unauthorised vehicle operation. This authentication process includes the following
steps:
1 At predetermined situations, the ICU sends a security code to the PIM.
2 W hen the ignition is switched ON, the PIM receives and compares this security code from the ICU against the security code programmed into the PIM.
3 Once the PIM receives the correct security code from the ICU, it sends a security code to the ECM.
4 The ECM receives and compares this security code from the PIM against the security code programmed into the ECM.
5 The authentication process is complete once the ECM receives the correct security code from the PIM within the specified time frame.
6 The ECM allows normal vehicle operation.

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