ISUZU KB P190 2007 Workshop Owner's Manual
KB P190 2007
ISUZU
ISUZU
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ISUZU KB P190 2007 Workshop Owner's Manual
Page 160 of 6020
2A-6 FRAME AND BUMPER
Important Operations - Removal
1. Front Combi Lamp Assembly
2. Radiator Grille
Refer to the Radiator Grille in this section.
RTW 52ASH000101
3. Front Bumper Fascia
• Remove the 9 clips and 4 screws.
• Disconnect the fog light harness connectors.
RTW 52ASH000401
6. Bumper Seal
Remove 6 clips.
Important Operations - Installation
10. Front Bumper Impact Bar Assembly
Tighten the fixing bolts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
62 (6.3 / 46)
7. Front Bumper Flare Assembly
Tighten the fixing nuts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
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ISUZU KB P190 2007
Page 161 of 6020
FRAME AND BUMPER 2A-7
5. Fog Light
Tighten the fixing nuts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
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ISUZU KB P190 2007
Page 163 of 6020
FRAME AND BUMPER 2A-9
Important Operations - Removal
1. Rear Step Bumper Assembly
• Remove the 3 bolts from each side.
• Disconnect the extension harness connector.
1
1
RTW 72ASH000701
2. Side Step Pad
• Push out the 4 fixing portions (1) of side step pad from
the back face of the rear step bumper.
RTW 72ASH000801
4. Rear Bumper Center Pad
• Remove the 2 clips (1) from both ends of the center pad.
• Push out the 5 fixing portions (2) of the center pad from
the back face of the rear step bumper.
RTW 72ASH000901
Important Operations - Installation
9. Reinforcement assembly • Tighten the fixing bolts to the specified torque.
Bolt (5)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
85 (8.7 / 63)
7. Shell Bolt (2), (3)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
42 (4.3 / 31)
6. Center bar Bolt (1)
Torque N ⋅m(kgf ⋅m/lb ⋅in)
7 (0.7 / 61)
Bolt (4)
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
18 (1.8 / 13)
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ISUZU KB P190 2007
Page 164 of 6020
2A-10 FRAME AND BUMPER
RTW 72AMH000101
1. Rear Step Bumper Assembly
1) Align the back bar to the frame (1) as follows:
• Face A (2) should be in contact with the upper face o
f
the frame.
• Face B (3) should be in contact with the rear end o
f
the frame.
2) Tighten the 3 fixing bolts on each side of the back bar.
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
150 (15.3 / 111)
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ISUZU KB P190 2007
Page 166 of 6020
2A-12 FRAME AND BUMPER
Important Operations - Installation
3. Nut • Tighten the fixing bolts to the specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
116 (11.8
/ 85)
RTW 72AMH000201
2. Rear Bumper Assembly
1) Align the back bar to the frame (1) as follows:
• Face A (2) should be contacted with the upper face o
f
the frame
• Face B (3) should be contacted with the rear end o
f
the frame.
2) Tighten the 2 fixing bolts on the each side of back bar.
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
150 (15.3
/ 111)
1. Rear Guard Assembly 1) Align the back bar to the frame (1) as follows:
• Face A (2) should be contacted with the upper face o
f
the frame
• Face B (3) should be contacted with the rear end o
f
the frame.
2) Tighten the 2 fixing bolts on the each side of back bar.
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
150 (15.3
/ 111)
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ISUZU KB P190 2007
Page 167 of 6020
FRAME AND BUMPER 2A-13
FRONT AIR DAM
REMOVAL AND INSTALLATION
RTW 72AMF000201
Removal Steps
1. Bolt
2. Front air dam
Installation Steps
2. Front air dam
1. Bolt
Important Operation - Removal
1. Bolt
Remove the 12 fixing bolts.
Important Operation - Installation
1. Bolt
Torque N ⋅m (kgf ⋅m/lb ⋅in)
3 (0.3 / 26)
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ISUZU KB P190 2007
Page 201 of 6020
2B-4 SHEET METAL
2. Hood Hinge Bolt
• Tighten the engine hood hinge fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 204 of 6020
SHEET METAL 2B-7
• Clearance : 4.0 mm (0.16 in)
• Height (step) : Flushness
• Adjust clearance using the hinges on the engine hood.
RTW 72BSH000701
• Adjust height (step) using the hood rests (1).
Engine Hood Striker
• Apply a light coat of grease to the striker.
4. Hood Hinge Bolt
• Tighten the engine hood hinge fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 207 of 6020
2B-10 SHEET METAL
2. Hood Hinge Bolts
• Tighten the engine hood hinge fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
Page 209 of 6020
2B-12 SHEET METAL
Important Operations - Installation
4. Control Cable
Reroute the control cable to its original position, and check to
see if the lock assembly and control lever work normally.
2. Engine Hood Lock Assembly
Adjustment
1) Install the engine hood lock assembly (4) and temporaril
y
tighten the bolts securing it.
2) Close the hood.
3) Position the hood so that the stepped portion between the hood (1) and the fender (2) is precisely 1.5 mm (0.06 in)
high.
4) Finally tighten the bolts securing the engine hood lock assembly.
5) Turn the buffers (3) counterclockwise until the stepped
portion between the hood and the fender disappears.
6) Tighten the hood lock assembly fixing bolts to the specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
10 (1.0 / 87)
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ISUZU KB P190 2007
