lock ISUZU KB P190 2007 Workshop Repair Manual

6E–208 ENGINE DRIVEABILITY AND EMISSIONS
DTC P0650 MALFUNCTION INDICATOR LAMP (MIL) CONTOROL CIRCUIT MALFUNCTION
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The check engine lamp should always be illuminated
and steady with ignition “ON” and the engine stopped.
Ignition feed voltage is supplied directly to the check
engine lamp indicator. The Engine Control Module
(ECM) turns the check engine lamp “ON” by grounding
the check engine lamp driver circuit. The check engine
lamp should not remain “ON” with the engine running
and no DTC(s) set. A steady check engine lamp with
the engine running and no DTC(s) suggests a short to
ground in the check engine lamp driver circuit.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed-through wire insulation, or a wire broken inside
the insulation. Check for the following items:
• Poor connection or damaged harness - Inspect the ECM harness and connectors for improper mating,
broken locks, improperly formed or damaged
terminals, poor terminal-to-wire connection, and
damaged harness.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P0650 A Malfunction Indicator Lamp (MIL) Con- trol Circuit Malfunction Check engine lamp circuit open, short to
ground or short to voltage circuit. No fail-safe function.

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ISUZU KB P190 2007

6E–212 ENGINE DRIVEABILITY AND EMISSIONS
• Perform “Injector Balance Test” - Refer to Fuel
System Diagnosis .
• Check the EVAP canister for fuel saturation - If full of fuel, check canister control and hoses. Refer to
Evaporative (EVAP) Emission Control System .
• Check for a leak in the fuel pressure regulator diaphragm by checking the vacuum line to toe
regulator for the presence of fuel. • An intermittent TP sensor output will cause the
system to go rich due to a false indication of the
engine accelerating.
• Silicon contamination of the HO2S can also cause a high HO2S voltage to be indicated. This condition is
indicated by a powdery white deposit on the portion
of the HO2S exposed to the exhaust stream. If
contamination is noticed, replace the affected HO2S.
Diagnostic Trouble Code (DTC) P1167
Fuel Supply System Rich During Deceleration Fuel Cutoff
Step Action Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check” performed?
—Go to Step 2Go to
On Board
Diagnostic
(OBD) System Check
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0: Diagnostic Trouble Code”.
Is the DTC P1167 stored as “Present Failure”? — Go to Step 3Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”. 2. Select “Clear DTC Information” with the Tech2 andclear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed This Ignition” in “F2: DTC Information”.
Was the DTC P1167 stored in this ignition cycle? — Go to Step 4Refer to
Diagnostic Aids and Go to S tep
4
4 1. Using the Tech 2, ignition “On” and engine “Off”. 2. Monitor the “Throttle Position” in the data display.
Does the Tech 2 indicate correct “Throttle Position” in
accordance with accelerator pedal operation? — Go to Step 6Go to Step 5
5 Check for the following conditions. • Objects blocking the throttle valve.
• Incorrectly installed.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 12
6 1. Using the Tech 2, ignition “On” and engine “On”. 2. Monitor the “Manifold Absolute Pressure” in thedata display.
Does the Tech 2 indicate correct “Manifold Absolute
Pressure” in accordance with engine speed or
acceleration? — Go to Step 8Go to Step 7
7 Remove the MAP sensor and check for the following conditions.
• Objects blocking the air cleaner.
• Objects blocking the MAP sensor.
• Objects blocking the throttle valve.
• Vacuum leaking at intake duct.
• Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 13

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ENGINE DRIVEABILITY AND EMISSIONS 6E–213
8 1. Using the Tech 2, ignition “On” and engine “On”. 2. Select the “Miscellaneous Test” and perform the“IAC Control” in the “IAC System”.
3. Operate the Tech 2 in accordance with procedure.
Was the engine speed changed, when the IAC valve
is operating step by step? — Go to Step 10Go to Step 9
9 Check for the following conditions. • Objects blocking the IAC valve.
• Objects blocking the throttle valve.
• Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 14
10 Check for injector for the affected bank. Refer to “Injector Coil Test & Injector Balance Test
Procedure” 6E-98 page .
Was the injector operation correct? —Go to Step 11Refer to
Injector
Coil Test & Injector
Balance Test Procedure
11 Check for fuel pressure. Refer to “Fuel System Diagnosis” 6E-108 page.
Was the fuel pressure correct? — Go to Step 15Refer to
Fuel
System
Diagnosis
12 Replace the TPS. Is the action complete? — Verify repair —
13 Replace the MAP sensor. Is the action complete? — Verify repair —
14 Replace the IAC valve. Is the action complete? — Verify repair —
15 Replace the O
2 sensor.
Was the problem solved? — Verify repair Go to Step 16
16 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 17
17 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No

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ENGINE DRIVEABILITY AND EMISSIONS 6E–215
Diagnostic Aids
Check for the following conditions:
• Heated oxygen sensor wiring - The sensor pigtail may be routed incorrectly and contacting the exhaust
system.
• Poor ECM to engine block ground.
• Fuel pressure - The system will go lean if pressure is too low. The ECM can compensate for some
decrease. However, if fuel pressure is too low, a
diagnostic Trouble Code P1171 may be set. Refer to
Fuel System Diagnosis .
• Lean injector(s) - Perform “Injector Balance Test.” • Vacuum leaks - Check for disconnected or damaged
vacuum hoses and for vacuum leaks at the intake
manifold, throttle body, and PCV system.
• Exhaust leaks - An exhaust leak may cause outside air to be pulled into the exhaust gas stream past the
HO2S, causing the system to appear lean. Check for
exhaust leaks that may cause a false lean condition
to be indicated.
• Fuel contamination - Water, even in small amounts, can be delivered to the fuel injectors. The water can
cause a lean exhaust to be indicated, Excessive
alcohol in the fuel can also cause this condition.
Refer to Fuel System Diagnosis for the procedure to
check for fuel contamination.
Diagnostic Trouble Code (DTC) P1171
Fuel Supply System Lean During Power Enrichment
Step Action Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check” performed?
—Go to Step 2Go to
On Board
Diagnostic
(OBD) System Check
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0: Diagnostic Trouble Code”.
Is the DTC P1171 stored as “Present Failure”? — Go to Step 3Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”. 2. Select “Clear DTC Information” with the Tech2 andclear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed This Ignition” in “F2: DTC Information”.
Was the DTC P1171 stored in this ignition cycle? — Go to Step 4Refer to
Diagnostic Aids and Go to Step
4
4 1. Using the Tech 2, ignition “On” and engine “Off”. 2. Monitor the “Throttle Position” in the data display.
Does the Tech 2 indicate correct “Throttle Position” in
accordance with accelerator pedal operation? — Go to Step 6Go to Step 5
5 Check for the following conditions. • Objects blocking the throttle valve.
• Incorrectly installed.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 12
6 1. Using the Tech 2, ignition “On” and engine “On”. 2. Monitor the “Manifold Absolute Pressure” in thedata display.
Does the Tech 2 indicate correct “Manifold Absolute
Pressure” in accordance with engine speed or
acceleration? — Go to Step 8Go to Step 7

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6E–216 ENGINE DRIVEABILITY AND EMISSIONS
7 Remove the MAP sensor and check for the followingconditions.
• Objects blocking the air cleaner.
• Objects blocking the MAP sensor.
• Objects blocking the throttle valve.
• Vacuum leaking at intake duct.
• Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 13
8 1. Using the Tech 2, ignition “On” and engine “On”. 2. Select the “Miscellaneous Test” and perform the“IAC Control” in the “IAC System”.
3. Operate the Tech 2 in accordance with procedure.
Was the engine speed changed, when the IAC valve
is operating step by step? — Go to Step 10Go to Step 9
9 Check for the following conditions. • Objects blocking the IAC valve.
• Objects blocking the throttle valve.
• Vacuum leaking at throttle body.
If a problem is found, repair as necessary.
Was the problem found? — Verify repair Go to Step 14
10 Check for injector for the affected bank. Refer to “Injector Coil Test & Injector Balance Test
Procedure” 6E-98 page .
Was the injector operation correct? —Go to Step 11Refer to
Injector
Coil Test & Injector
Balance Test Procedure
11 Check for fuel pressure. Refer to “Fuel System Diagnosis” 6E-108 page.
Was the fuel pressure correct? — Go to Step 15Refer to
Fuel
System
Diagnosis
12 Replace the TPS. Is the action complete? — Verify repair —
13 Replace the MAP sensor. Is the action complete? — Verify repair —
14 Replace the IAC valve. Is the action complete? — Verify repair —
15 Replace the O
2 sensor.
Was the problem solved? — Verify repair Go to Step 16
16 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 17
17 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No

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6E–218 ENGINE DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) P1626 IMMOBILIZER NO SIGNAL
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The ECM decides whether that is an abnomality in the
immobilizer control system. DTC P1626 is recorded by
the ECM when no response from immobiliser.
Diagnostic Aids
Check for the following conditions:
• Poor connection at ECM and Immobilizer-Inspect harness connectors for backed out terminals,
improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire
connection.
• Damaged harness Inspect the wiring harness for damage, If the harness appears to be OK, disconnect
the ECM and Immobilizer, turn the ignition “ON” and
observe a voltmeter connected to the suspect driver
circuit at the ECM and Immobilizer harnass connector
while moving connectors and wiring harnesses
relates to the MIL. A change in voltage will indicate
the location of the fault.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P1626 - Immobilizer No Signal No response from immobilizer control unit. 1. Engine does not start.
2. Check engine lamp flash.

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6E–222 ENGINE DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) P1631 IMMOBILIZER WRONG SIGNAL
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The ECM decides whether that is an abnomality in the
immobilizer control system. DTC P1631 is recorded by
the ECM when received response was not correct.
Diagnostic Aids
Check for the following conditions:
• Poor connection at ECM and Immobilizer-Inspect harness connectors for backed out terminals,
improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire
connection.
• Damaged harness-Inspect the wiring harness for damage, If the harness appears to be OK, disconnect
the ECM and Immobilizer, turn the ignition “ON” and
observe a voltmeter connected to the suspect driver
circuit at the ECM and Immobilizer harnass connector
while moving connectors and wiring harnesses
relates to the MIL. A change in voltage will indicate
the location of the fault.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P1631 - Immobilizer Wrong Signal Received response is not correct.1. Engine does not start.
2. Check engine lamp flash.

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6E–224 ENGINE DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) P1648 WRONG SECURITY CODE ENTERED
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The ECM decides whether that is an abnomality in the
immobilizer control system. DTC P1648 is recorded by
the ECM when received incorrect security code.
Diagnostic Aids
Check for the following conditions:
• Poor connection at ECM and Immobilizer-Inspect harness connectors for backed out terminals,
improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire
connection.
• Damaged harness Inspect the wiring harness for damage, If the harness appears to be OK, disconnect
the ECM and Immobilizer, turn the ignition “ON” and
observe a voltmeter connected to the suspect driver
circuit at the ECM and Immobilizer harnass connector
while moving connectors and wiring harnesses
relates to the MIL. A change in voltage will indicate
the location of the fault.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P1648 - Wrong Security Code Entered Received incorrect security code. 1. Engine does not start.
2. Check engine lamp flash.

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6E–226 ENGINE DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) P1649
IMMOBILIZER FUNCTION NOT PROGRAMMED
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The ECM decides whether that is an abnomality in the
immobilizer control system. DTC P1649 is recorded by
the ECM when security code & secret key not
programmed.
Diagnostic Aids
Check for the following conditions:
• Poor connection at ECM and Immobilizer-Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or
damaged terminals, and poor terminal to wire
connection.
• Damaged harness Inspect the wiring harness for damage, If the harness appears to be OK, disconnect
the ECM and Immobilizer, turn the ignition “ON” and
observe a voltmeter connected to the suspect driver
circuit at the ECM and Immobilizer harnass connector
while moving connectors and wiring harnesses
relates to the MIL. A change in voltage will indicate
the location of the fault.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P1649 - Immobilizer Function Not Programmed Immobilizer function is not programmed in the ECM.1. Engine does not start.
2. Check engine lamp flash.

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ENGINE DRIVEABILITY AND EMISSIONS 6E–233
ENGINE CRANKS BUT WILL NOT RUN
DEFINITIONS: Engine cranks, but will not run. (The engine never start.)
NOTE: The replacement ECM must be programmed. Refer to section of the Service Programming System (SPS) in
this manual. Following ECM programming, the immobilizer system (if equipped) must be linked to the ECM.
Refer to section 11 “Immobilizer System-ECM replacement” for the ECM/Immobilizer linking procedure.
NOTE: The vehicle with immobilizer system, this system may be activated. Check the immobilizer system diagosis.
Step Action Value(s) Yes No
1 Was the “ On-Board Diagnostic (OBD) System Check ”
performed? — Go to Step 2Go to
OBD
System Check
2 1. Perform a bulletin search. 2. If a bulletin that addresses the symptom is found,correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom? — Verify repair Go to Step 3
3 Was a visually/physical check performed? —Go to Step 4Go to
Visual /
physical Check.
4 Check the “Ignition coil” fuse (15A) and “ECM” fuse (15A).
Was a fuse blown? — Verify repair Go to Step 5
5 1. Ignition ON 2. Use a DVM to verify that battery voltage at theignition coil fuse, and the ECM fuse.
Was battery voltage presented at the fuses? — Go to Step 6Verify & repair
6 1. Visually/physically inspect for the following conditions:
• Restriction of air intake system. Check for a restricted air filter element, or foreign objects
blocking the air intake system.
• Check for objects blocking the IAC passage or throttle bore, excessive deposits in the throttle
bore and on the throttle plate.
• Check for a condition that causes a large vacuum leak, such as an incorrectly installed or
faulty crankcase ventilation hose/brake booster
hose.
Was a problem found? — Verify repair Go to Step 7
7 1. Using a Tech 2, display the IAC value. 2. Check for a faulty, plugged, or sticking IACoperation.
Was the problem found? — Verify repair Go to Step 8
8 1. Using a Tech 2, display the MAP sensor value. 2. Check for a faulty, plugged, or incorrectly installedMAP sensor.
Was the problem found? — Verify repair Go to Step 9
9 If oscilloscope is available, check the wave form of the CKP signal.
Was the correct wave form found? — Go to Step 12Go to Step 10
10 Check the CKP sensor wire for open or short circuit. Was a problem found? — Verify repair Go to Step 11
11 Replace CKP sensor. Is there still problem? —Replace pulsar
ring. Verify repair

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