warning light ISUZU KB P190 2007 Workshop Service Manual

TRANSFER CONTROL SYSTEM 7D1-19
Transfer-related indicator lamp and switch function
2H→Neutral →2H
Item 4WD
lamp 4L lamp Neutral
lamp Check
4WD
warning light 4WD
switch Actu ato r
detection (limit)
switches LS1,
LS2,
LS3. and LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral switch SOF
actuator switch Or
Axl e
dummy Remarks
2H Off Off Off Off No
operation1,0,1,0 Open Open Open -----
Neutral
start of
operation Off Off Off Off Neutral
position for 10
seconds 1,0,1,0 Open Open Open
Switch
operation sensor
Start of
operation Off Off Blinking
(2HZ) Off No
operation 1,1,1,0
0,0,1,0
0,1,1,0
0,1,1,1 Open Open Open
2H to 4H
while
driving
During
operation
(Synchro) Off Off
Blinking
(2HZ) Off No
operation 1,1,1,0
0,0,1,0
0,1,1,0
0,1,1,1 Open Open Open 2H to 4H
using
synchro
and retrial
During
operation (Passing through 4H) Off Off
Blinking
(2HZ) Off No
operation 0,0,1,1 Closed Open Closed -----
During
operation (Passing through 4H) Off Off
Blinking
(2HZ) Off No
operation 0,0,0,1
0,1,0,1 Closed Open Closed 4H to 4L
while
driving
During
operation
(N)
Off Off Blinking
(2HZ) Off No
operation
0,0,0,1
0,1,0,1 Closed Closed Closed
4H to 4L
through
neutral
During
operation (N) Off Off
Blinking
(2HZ) Off No
operation 0,1,0,0 Closed Closed Closed Switch
operation sensor
Neutral Off Off On Off No
operation0,1,0,0 Closed Closed Open -----
2H start of
operation Off Off On Off 2H
position for 10
seconds 0,1,0,0 Closed Open Closed
Switch
operation sensor
During
operation (Passing through N) Off
Blinking
(2HZ) Off Off No
operation 0,1,0,0 Closed Closed Closed 4L to 4H
through neutral
During
operation Off Blinking
(2HZ) Off Off No
operation 0,1,0,1
0,0,0,1 Closed Closed Closed 4L to 4H
while
driving

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ISUZU KB P190 2007

7D1-20 TRANSFER CONTROL SYSTEM
Item 4WD
lamp 4L lamp Neutral
lamp Check
4WD
warning light 4WD
switch Actu ato r
detection (limit)
switches LS1,
LS2,
LS3. and LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral switch SOF
actuator switch Or
Axl e
dummy Remarks
During
operation (4H
waiting) Off
Blinking
(2HZ) Off Off No
operation 0,0,1,1 Closed Closed Closed 4L to 4H
while
waiting
During
operation (Axle) Blinking
(2HZ) Off Off Off No
operation 0,1,1,1
0,1,1,0
0,0,1,0
1,1,1,0 Closed Open Closed
2H to 4H
while
driving
During
operation (Axle) Blinking
(2HZ) Off Off Off No
operation 0,1,1,1
0,1,1,0
0,0,1,0
1,1,1,0 Open Open Closed
Axle
driving
Axle
waiting
Blinking
(2HZ) Off Off Off No
operation1,0,1,0 Open Open Closed -----
2H Off Off Off Off No
operation1,0,1,0 Open Open Open -----

• Operational restrictions (vehicle speed, engine speed, and transmission position) are applicable to transfer shifts
in both directions (H ←→Neutral ←→L).

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8A-2 ELECTRICAL-BODY AND CHASSIS
PAGE
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) SOUTH AFRICA ...............................8A- 39
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) EXCEPT SOUTH AFRICA ...............8A- 41
Fuse Block Circuit (4JJ1-TC/4JK1-TC) - (LHD) G.EXP .............................................8A- 43
Fuse Block Circuit (4JH1-TC) - (LHD) ........................................................................8A- 45
Fuse Block Circuit (4JA1T (L)) ...................................................................................8A- 47
Grounding Point ..............................................................................................................8 A- 49
Ground Point ...............................................................................................................8A- 49
Ground Point Location ...............................................................................................8A- 89
Cable Harness Routing ...................................................................................................8A- 91
Main Cable Harness (RHD)..........................................................................................8A- 91
Instrument Harness (RHD) ..........................................................................................8A- 92
Main Cable Harness (LHD) ..........................................................................................8A- 93
Instrument Harness (LHD) ..........................................................................................8A- 94
Engine Harness C24SE ...............................................................................................8A- 95
Engine Harness 4JJ1-TC/4JK1-TC ............................................................................8A- 96
Engine Harness 4JH1-TC/4JA1T (L) ...........................................................................8A- 97
Transmission Harness ...............................................................................................8A- 98
System Repair ................................................................................................................. .8A- 100
Start and Charging ......................................................................................................8A- 10 0
Engine Control Module (ECM) ...................................................................................8A- 111
Exhaust Gas Recirculation (EGR) & GLOW; 4JA1T (L) Only ...................................8A- 143
Lighting ...................................................................................................................... ..8A- 149
Front Fog Light ...........................................................................................................8A- 180
Rear Fog Light ............................................................................................................8A- 190
Headlight Leveling ......................................................................................................8A- 19 4
Illumination .................................................................................................................. 8A- 200
Hazard Warning Flasher, Turn Signal Light, Backup Light, Horn and Stoplight ....................................................................................................8A- 213
Dome Light, Spotlight, Map Light and Warning Buzzer ..........................................8A- 245
Windshield Wiper and Washer ..................................................................................8A- 264
Transmission Control Module (TCM) ........................................................................8A- 285
Manual Transmission Shift Assist .............................................................................8A- 298
Meter, Warning Light and Indicator Light .................................................................8A- 303
Heater and Air Conditioning ......................................................................................8A- 371
Power Door Lock ........................................................................................................8A- 386
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ELECTRICAL-BODY AND CHASSIS 8A-213
HAZARD WARNING FLASHER, TURN SIGNAL LIGHT, BACKUP LIGHT, HORN AND STOPLIGHT
PARTS LOCATION (RHD)



RTW 78AXF037701 & RTW 78AXF043901

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8A-230 ELECTRICAL-BODY AND CHASSIS
TURN SIGNAL LIGHT AND HAZARD WARNING LIGHT
1. Turn signal light does not light on both sides (RH and LH)

Checkpoint Trouble Cause Countermeasure



Replace the flasher unit

Flasher unit malfunction

NG

Repair or replace the
combination switch
Turn signal switch continuity
between connector
5
B60 - 6 B60 and
5
B60 - 7 B60 when
turn signal switch operates
Short circuit between
connector 3
B61 - 1 B61
when turn signal switch
operates with starter switch
in “ON” position (Turn
signal light should be ON)

Poor switch point contact or
faulty switch

NG
OK

Reinstall or replace fuse No.
EB16 (10A)

Fuse No. EB16 (10A, Fuse
box)

Poor fuse contact or blown
fuse

NG
OK
OK

Repair open circuit or
connector contact
Continuity between
connector 2
B61 -ground
(Should be continuity)


Open circuit or poor connector
contact

NG




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ELECTRICAL-BODY AND CHASSIS 8A-231
2. Turn signal light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure



Repair open circuit or
connector contact

Open circuit or poor connector
contact

NG
(LH)
Continuity between
1
C25 - 6 B60 (FRT),
1
C35 - 6 B60 (SIDE)
1
F6 - 6 B60 (RR)
(RH)
Continuity between
1
C22 - 7 B60 (FRT),
1
C1 - 7 B60 (SIDE)
1
F5 - 7 B60 (RR)

Repair or replace the
combination switch

Turn signal switch continuity

Poor switch point contact or
faulty switch

NG
OK
OK

Repair open circuit or
connector contact

Open circuit or poor connector
contact

NG



3. Hazard warning light does not light



Repair or replace the hazard
SW .

Hazard SW . malfunction

NG
Voltage between 5
B16 -
ground (Should be battery
voltage present)

Hazard SW . continuity


Reinstall or replace the fuse
No. EB-16 (10A)

Fuse No. EB16 (10A, Relay
and fuse box)

Poor fuse contact or blown
fuse

NG
OK
OK

Repair open circuit or
connector contact
Open circuit or poor
connector contact between
fuse No. EB16 (10A) -
5
B16
NG



4. Flashing rate too fast (One side)

Replace the bulb or repair
open circuitInspect bulbBurned out bulb
NG


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8A-240 ELECTRICAL-BODY AND CHASSIS


B Type
RTW 580SH000401



A Type
RTW 780SH001401

4. Turn the bulb 1 counterclockwise to remove it.




B Type
RTW 78ASH002601



Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulbs
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.




RTW 780SH001501
This illustration is based on RHD model

HAZARD WARNING FLASHER SWITCH
Removal
1. Disconnect the battery ground cable.
2. Instrument Panel Cluster Assembly • Refer to Section 10 “BODY” for instrument panel cluste
r
assembly removal steps.
3. Hazard W arning Switch • Disconnect the switch connector.
• To remove the switch, push the lock from the back side
of the cluster assembly.

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ELECTRICAL-BODY AND CHASSIS 8A-241

Installation
To install, follow the removal procedure in the reverse order.



Connector
Be absolutely sure that the hazard warning flasher switch
connector is securely connected.
This will prevent a poor contact and an open circuit.

BACKUP LIGHT SWITCH
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector
1.
3. Remove the backup light switch from the transmission
2.



Installation
Follow the removal procedure in the reverse order to install the
backup light switch.
Pay close attention to the important points mentioned in the
following paragraphs.



Backup Light Switch Threads
Apply liquid gasket to the threaded portion and install the
backup light switch.



Connector
Be absolutely sure that the backup light connector is securely
connected.
This will prevent a poor contact and an open circuit.




HORN
Removal
1. Remove the radiator grille.
Refer to the “HEADLIGHT” removal procedure.
2. Loosen the horn bolt.
3. Disconnect the horn connector.


Installation
Follow the removal procedure in the reverse order to install the
horn.
Pay close attention to the important point mentioned in the
following paragraphs.



Connector
Be absolutely sure the horn connector is securely connected.
This will prevent a poor contact and open circuit.


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ELECTRICAL-BODY AND CHASSIS 8A-245
DOME LIGHT, SPOTLIGHT, MAP LIGHT AND WARNING BUZZER
PARTS LOCATION (RHD)







RTW 78AXF037901 & RTW 78AXF044101

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ELECTRICAL-BODY AND CHASSIS 8A-303
METER, WARNING LIGHT AND INDICATOR LIGHT
PARTS LOCATION (RHD)






RTW 78AXF038901 & RTW 78AXF045101

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