ABS ISUZU KB P190 2007 Workshop Workshop Manual

FRONT WHEEL DRIVE 4C1-39
Important Operations
Before removal, jack up the front of vehicle and support frame
with jack stands.



2. Brake Caliper
(1) Remove the two bolts from the rear side of the knuckle arm, then remove the brake caliper, with the brake hose
attached.
(2) Use a wire etc., for attaching the brake caliper to the uppe
r
link.
Refer to the section Brake.




3. Hub Cap
W hen removing hub cap, exercise care so as not to scratch or
distort hub fitting face.





9. Hub and Disc Assembly
Using a brass bar to remove the outer bearing outer race (1),
oil seal, inner bearing and inner bearing outer race (2) from the
hug.





If necessary, replace the wheel pin in the following manner.

13. Bolt
14. Wheel Pin ; Front Hub
(1) Scribe mark on hub to disc before disassembly to insure proper assembly.
(2) Drive out the ABS sensor rotor using a metal bar and hammer through the two bolt holes.
• Discard the used ABS sensor rotor
Refer to the section Brake.


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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-41
Inspection and Repair
Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.
For inspection and servicing of disc caliper, and relative parts, and ABS parts, refer to section 5 Brakes.



• Hub
• Hub bearing
• Bearing outer race
• Disc
• Oil seal
• Knuckle spindle
• ABS sensor rotor
• Caliper



Visual Check
Check the following parts for wear, damage or other abnormal
conditions.



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ISUZU KB P190 2007

4C1-42 FRONT WHEEL DRIVE
Reassembly

RTW 34CLF000901
Reassembly Steps
▲ 1. W heel pin
▲ 2. Bolt
▲ 3. ABS sensor rotor
▲ 4. Inner bearing and outer race
▲ 5. Oil seal
▲ 6. Hub and disc assembly
7. Outer bearing


8. Lock washer
▲ 9. Hub nut
10. Nut retainer
11. Split pin
▲ 12. Hub cap
13. Brake caliper
▲ 14. Bolt



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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-43


Important Operations
1. Wheel Pin
(1) Place hub on a wood workbench or a block of wood, approx. 6” by 6” to protect the wheel stud ends and threads.
(2) Install wheel stud using a hammer.
Be sure wheel stud is started squarely and seats completely.



(3) Align index marks and install hub to disc.



2. Bolt
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
103 (10.5/76)


3. ABS sensor rotor
(1) Set a new ABS sensor rotor, if replacement is required.
(2) Install the ABS sensor rotor in the hub, using special tools.
Installer : 5-8840-2789-0
Grip : 5-8840-0007-0
Refer to the section Brake.


RTW 74CSH000201
4. Inner Bearing and Outer Race
5. Oil Seal
• Outer Bearing Outer Race
(1) Install the bearing outer race by driving into the hub.
Installer (Outer) : 5-8840-2852-0
Installer (Inner) : 9-8522-1270-0
Grip : 5-8840-0007-0


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ISUZU KB P190 2007

4C1-46 FRONT WHEEL DRIVE
FRONT HUB AND DISC
(4×4, 4×2 High Ride Suspension, 4×4 Rigid Hub, 4×4 Shift On the Fly Model)
Disassembly
Refer to SECTION 3E “WHEELS AND TIRES” for wheel removal procedure
411R300011

Disassembly Steps
1. Bolt
2. Hub cap
3. Snap ring and shim (4×4 model only)
4. Flange (4×4 model only)
5. Lock washer
▲ 6. Hub nut
▲ 7. Hub and disc assembly


8. Outer bearing
9. Oil seal
10. Inner bearing
11. ABS sensor rotor
▲ 12. Bolt
▲ 13. W heel pin



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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-47


Important Operations
6. Hub nut
W rench : 5-8840-2117-0




7. Hub and disc assembly
Before disassembly, remove the disc brake caliper assembly
and hang it on the frame with wires.
Refer to Section “Brake” for disc brake caliper removal
procedure.




12. Bolt
13. Wheel Pin ; Front Hub
(1) Scribe mark on hub to disc before disassembly to insure proper assembly.
(2) Drive out the ABS sensor rotor using a metal bar and hammer through the two bolt holes.
• Discard the used ABS sensor rotor
Refer to the section Brake.




(3) Clamp hub and disc assembly in vise using protective pads
and remove six (6) disc to hub retaining bolts.





(4) Place hub on a suitable work surface and remove wheel
studs, as required, using a hammer.


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ISUZU KB P190 2007

4C1-48 FRONT WHEEL DRIVE
Inspection and Repair
Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.
For inspection and servicing of disc caliper, and relative parts, and ABS parts, refer to Section Brakes.



• Hub
• Hub bearing, oil seal
• Knuckle spindle
• Disc
• Caliper
• ABS sensor rotor
• Cap, Hub flange (4×4 model only),
Shim (4×4 model only), Snap ring (4×4
model only)


Visual Check
Check the following parts for wear, damage or other abnormal
conditions.




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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-49
Reassembly


Reassembly Steps
▲ 1 . W heel pin
▲ 2. Bolt
▲ 3. ABS sensor rotor
▲ 4. Inner bearing
▲ 5. Oil seal
▲ 6. Outer bearing
▲ 7. Hub and disc assembly


▲
8. Hub nut
▲ 9. Lock washer
▲1 0. Flange (4×4 model only)
▲11 . Snap ring and shim (4×4 model only)
12. Hub cap
▲1 3. Bolt



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ISUZU KB P190 2007

4C1-50 FRONT WHEEL DRIVE


Important Operations
1. Wheel Pin
( 1 ) Place hub on a wood workbench or a block of wood,
approx. 6” by 6” to protect the wheel stud ends and threads.
(2) Install wheel stud using a hammer.
Be sure wheel stud is started squarely and seats completely.



(3) Align index marks and install hub to disc.



2. Bolt
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
1 03 ( 10.5/76)


3. ABS sensor rotor
( 1 ) Set a new ABS sensor rotor, if replacement is required.
(2) Install the ABS sensor rotor in the hub, using special tools.
Installer : 5-8840-2789-0
Grip : 5-8840-0007-0
Refer to the section Brake.



4. Inner Bearing
Outer race ; outer bearing
Install the outer race by driving it into the hub.
Installer : 5-8840-2 119-0
Grip : 5-8840-0007-0


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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-53
FRONT HUB AND DISC
(4 ×
××
×
4 Manual Locking Hub Model)
DISASSEMBLY
Refer to SECTION 3E “WHEELS AND TIRES” for wheel removal procedure




RTW 440LF00030 1

Disassembly Steps

1 . Bolt
2. Cover assembly
3. Snap ring and shim
4. Body assembly
5. Lock washer

6. Hub nut

7. Hub and disc assembly
8. Outer bearing
9. Oil seal
10. Inner bearing
11. ABS sensor rotor

1 2. Bolt

13. W heel pin




1 4. Clutch assembly
15. Snap ring
16. Knob
17. Compression spring
18. Follower

1 9. Retaining spring
20. X-ring
2 1. Snap ring
22. Inner assembly
23. Snap ring
24. Ring
25. Spacer



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ISUZU KB P190 2007