wiring ISUZU TF SERIES 2004 Workshop Manual

ENGINE DRIVEABILITY AND EMISSIONS 6E–271
8. If removal of fuel injector is necessary, Refer to Fuel
Injectors Removal Procedure.
Installation Procedure
1. Install the fuel injectors if necessary. Refer to Fuel
Injector Installation Procedure.
2. Install the fuel pressure regulator if necessary. Refer
to Fuel Pressure Regulator Installation Procedure.
3. Place the fuel injector rail assembly on the manifold
and insert the injectors into each port by pushing
fuel rail.
4. Install two fuel rail retaining bolts. Tighten fuel rail
retaining bolt to 19 N·m (1.9kgf·m)
5. Place wiring harness in its place and secure it with
two nuts.
6. Connect all connector to each fuel injector.
7. Connect the fuel supply line securely. Do not over
tighten.8. Connect the fuel return line securely. Do not over
tighten.
9. Connect the negative battery cable.
10. Crank the engine until it starts. Cranking the engine
may take longer than usual due to trapped air in the
fuel system. Check for leak. If fuel leak is observed,
stop engine immediately. Before correcting fuel
leak, be sure to depressurize system again.

ENGINE SPEED CONTROL SYSTEM (C24SE) 6H-1
ENGINE
ENGINE SPEED CONTROL SYSTEM (C24SE)
CONTENTS

Service Precaution............................................... 6H-1
Accelerator Pedal Control Cable...................... 6H-2
Removal.............................................................. 6H-2
Inspection........................................................... 6H-3
Installation.......................................................... 6H-3




Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.


CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners o
r
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

HEATER AND AIR CONDITIONING 1-7
WIRING DIAGRAM (4JA1-T(L) WITH A/C)



RTW48AXF003601

MANUAL TRANSMISSION 7B1-3

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS. CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

7B1-62 MANUAL TRANSMISSION

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS. CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

11A-2 IMMOBILIZER SYSTEM

B0010 UNKNOWN TRANSPONDER KEY .......
11A-49
B0011 TRANSPONDER KEY PROBLEM
(Only 4JA1-T Engine) ...................................... 11A-50
B0012 WRONG TRANSPONDER KEY
(Only 4JA1-T Engine) ...................................... 11A-52
B0013 IMMOBILIZER NOT PROGRAMMED
(Only 4JA1-T Engine) ...................................... 11A-53
B0014 NO TRANSPONDER KEY
PROGRAMMED (Only 4JA1-T Engine) ........... 11A-54
B0015 VEHICLE SPEED SIGNAL LOW
(Only 4JA1-T Engine) ....................................... 11A-55
B0016 VEHICLE SPEED SIGNAL HIGH
(Only 4JA1-T Engine) ...................................... 11A-56
B0023 IMMOBILIZER COIL CIRCUIT
(ANTENNA COIL FAULT)
(Only 4JA1-T Engine) ...................................... 11A-57
B0024 WRONG TRANSPONDER KEY
(Only 4JA1-T Engne) ....................................... 11A-58
B0055 EEPROM ERROR ................................. 11A-59
Special Tool ............................................................
11A-60

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.



CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners o
r
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

ANTITHEFT SYSTEM 11B – 1
SECTION 11B
ANTITHEFT SYSTEM
CONTENTS
PAGE
Service Precaution ........................................................................................................ 11B – 3
General Description ...................................................................................................... 11B – 4
Activating the anti-theft system.............................................................................. 11B – 4
Antitheft system alarm operating conditions ........................................................ 11B – 4
Function of a keyless entry system ......................................................................... 11B – 4
Status LED ................................................................................................................. 11B – 4
Hazard relay ............................................................................................................... 11B – 4
Switches .................................................................................................................... 11B – 4
Receiver......................................................................................................................11B – 5
Range of communication ......................................................................................... 11B – 5
Diagnosis ................................................................................................................... 11B – 5
Transmitter (into remote key) .................................................................................. 11B – 5
Transmitter (into remote key) power ...................................................................... 11B – 5
Super lock .................................................................................................................. 11B – 5
No proper transmitter is available, what should be done for the system ?........ 11B – 6
DIAGRAMS AND SCHEMATICS ................................................................................... 11B – 7
SYSTEM WIRING DIAGRAMS .................................................................................. 11B – 7
COMPONENT WIRING LOCATORS (LHD) ............................................................... 11B – 8
WIRING DIAGRAM (LHD).......................................................................................... 11B – 9
WIRING DIAGRAM (LHD).......................................................................................... 11B – 10
WIRING DIAGRAM (LHD).......................................................................................... 11B – 11
WIRING DIAGRAM (LHD).......................................................................................... 11B – 12
WIRING DIAGRAM (RHD with keyless) ................................................................... 11B – 13
WIRING DIAGRAM (Super Lock).............................................................................. 11B – 14
WIRING DIAGRAM (Super Lock).............................................................................. 11B – 15
WIRING DIAGRAM (RHD) ......................................................................................... 11B – 16
WIRING DIAGRAM (RHD) ......................................................................................... 11B – 17
WIRING DIAGRAM (Super Lock).............................................................................. 11B – 18
WIRING DIAGRAM (Super Lock).............................................................................. 11B – 19
WIRING DIAGRAM (Super Lock).............................................................................. 11B – 20
Antitheft control unit (A) .......................................................................................... 11B – 21

ANTITHEFT SYSTEM 11B – 3
Service Precaution
WARNING:
THIS VEHICLE HAS A SUPPLEMENTAL RESTRAINT SYSTEM (SRS). REFER TO THE SRS COMPONENT AND
WIRING LOCATION VIEW IN ORDER TO DETERMINE WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS WIRING. WHEN YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS WIRING, REFER TO THE SRS SERVICE INFORMATION.
FAILURE TO FOLLOW WARNINGS COULD RESULT IN POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION:
Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact
part number for that application. ISUZU will call out those fasteners that require a replacement after
removal. ISUZU will also call out the fasteners that require thread lockers or thread sealant. UNLESS
OTHERWISE SPECIFIED, do not use supplemental coatings (Paints, greases, or other corrosion inhibitors)
on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener
torque and the joint clamping force, and may damage the fastener. When you install fasteners, use the
correct tightening sequence and specifications. Following these instructions can help you avoid damage
to parts and systems.
DTC20 Broken wire to door lock actuators ............................................................ 11B – 42
DTC21 Remote key 1 with random code out of capture range ............................ 11B – 43
DTC22 Remote key 2 with random code out of capture range ............................ 11B – 44
DTC23 Remote key 3 with random code out of capture range ............................ 11B – 45
DTC24 Remote key 4 with random code out of capture range ............................ 11B – 46
DTC25 Remote key 5 with random code out of capture range ............................ 11B – 47
DTC28 Input immobiliser short circuit to ground .................................................. 11B – 48
DTC29 Broken wire to immobiliser ......................................................................... 11B – 49
DTC31 Actuator driver door defect ......................................................................... 11B – 50
DTC32 Actuator passenger door defect .................................................................. 11B – 51
DTC36 Broken wire to driver door........................................................................... 11B – 52
DTC37 Broken wire to passenger door ................................................................... 11B – 53
DTC41 Driver door micro switch unlock defect ..................................................... 11B – 54
DTC42 Driver door micro switch lock defect .......................................................... 11B – 55
DTC43 Driver door micro switch dead lock defect ................................................ 11B – 56
DTC44 Passenger door micro switch lock defect................................................... 11B – 57
DTC45 Passenger door micro switch unlock defect .............................................. 11B – 58
DTC47 Battery voltage for door lock actuators is missing ................................... 11B – 59
DTC50 A/D converter defect or battery voltage less than 9 volt ......................... 11B – 60
DTC51 E E P ROM defect .......................................................................................... 11B – 61
DTC52 E E P ROM not programmed by ISUZU ...................................................... 11B – 62
DTC55 Control unit defect ........................................................................................ 11B – 63
DTC123 Output flasher short circuit to grpund or broken wire ........................... 11B – 64
DTC125 Output alarm horn broken wire ................................................................ 11B – 65

ANTITHEFT SYSTEM 11B – 7
DIAGRAMS AND SCHEMATICS
SYSTEM WIRING DIAGRAMS
M
M
M
M
M
M
M
M
- +
ANTITHEFT CONTROL UNIT BATTERY
(12V)
80A10A
ACC Ignition switch20A
10A
10A
antitheft horn
power supply
power supply
door lock motors
hazard relay(RH)
flashers(RH)
hazard relay(LH)
flashers(LH)
status LED
immobilizer controller
daiagnostc conector
groundlock lock
locklock lock alarm trigger
super lock
unlock unlock
(unlock)
(unlock)
unlock
driver door rear door(LH) rear door(RH)rear door(LH) rear door(RH)
assist door driver door assist doordriver door
assist door
driver door assist door
engine hood contact switch
door contact switch
auto door lock switch auto door lock
door lock cylinder
disarmwith super
lock without
super lock

11B – 8 ANTITHEFT SYSTEM
ANTI-THEFT INDICATER SIDE TURN SIGNAL , HAZARD
WARNING LIGHT ; RH
ANTI-THEFT HORN FRT TURN SIGNAL , HAZARD
WARNING LIGHT ; RH
ENGINE HOOD SWANTI-THEFT
CONTROLLERRR DOOR SW ; RH
FRT DOOR LOCKACTUATOR ; RHFRT DOOR KEY SW ; RHFRT DOOR SW ; RH
RR DOOR LOCK ACTUATOR ; RHFRT DOOR SW ; LH
RR DOOR LOCK ACTUATOR ; LH RR DOOR SW ; LH
FRT DOOR LOCKACTUATOR ; LHFRT DOOR KEY SW ; LH
SIDE TURN SIGNAL , HAZARD
WARNING LIGHT ; LH FRT TURN SIGNAL , HAZARD
WARNING LIGHT ; LHRELAY ; HAZARD
RR TURN SIGNAL , HAZARD
WARNING LIGHT ; LH
RAW4C0XF000201
COMPONENT WIRING LOCATORS (LHD)