service indicator ISUZU TROOPER 1995 Owner's Manual

TRANSFER CASE 7D-1
SECTION 70
TRANSFER CASE
w CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were removed. If a
fastener needs
to be replaced, use the correct part number fastener for that application. If the correct part
number is not available, a fastener
of equal size and strength (or stronger) may be used. Fasteners that are
not reused, and those requiring thread locking compound, will
be called out. The correct torque values must
be used when installing fasteners that require torque.
If the above conditions are not followed, parts or
system damage could result.
CONTENTS
General Description ................... 7D-1
Construction . . . . . . . . . . . . . . . . . . . . . . . . . 7D-2
On-Vehicle Service .................... 7D-3
Transfer
Case (A/T) .................. 7D-3
Transfer Rear
Oil Seal ................ 7D-5
Unit Repair ........................... 7D-8
Transfer
Case Assembly (AfT) ........ 7D-8
Transfer Rear
Case Assembly . .

. . . . . 7D-11
Detent, Shift Arm, And
Interlock Pin (Transfer
Case Assembly) . .

. . . . . . . . . . . . . . . . . . 7D-14 Transfer
Case
Assembly . .
. . . . . . . . . .
7D-17
Main Data And Specifications . . . . . . . .
70-29
General
Specifications . .
. . . . . . . . . . . .
70-29
Torque
Specifications ............... 7D-30
Special Tools
........................ 7D-32
GENERAL DESCRIPTION
The transfer case is used to provide a means of
providing power flow to the front axle. The transfer
case also provides a means of disconnecting the front
axle, providing better fuel economy and quieter
operation when the vehicle is driven
on improved
roads where four wheel drive is not required.
In
addition, the transfer case provides an additional gear
reduction when placed in low range, which
is useful
when difficult off-road conditions are encountered. A
floor mounted shift lever is used to select the
operating range. When four wheel drive has been
selected, the four wheel drive indicator light is
designed to come
on when the front axle has been
engaged.

8 -178 CHASSIS ELECTRICAL
ANTI-LOCK BRAKE SYSTEM (ABS)
GENERAL DESCRIPTION
The circuit consists of the starter switch, stoplight switch (vehicle w/o cruise control), brake switch (vehicle
with cruise control), hydraulic unit, electronic brake control module, wheel speed sensor, G sensor, ABS and
4WD indicator, 4WD switch and data link connector.
When the service brake is applied while in the running mode,
the EBCM (Electronic Brake Control Module)
judges
which wheel is about to lock by using the wheel rotation speed signals sent from the four ABS speed
sensors at the
front and rear wheels. And the brake fluid pressure applied to the four wheels is controlled by
a hydraulic unit to prevent the wheels from locking.
Based on the wheel rotation speed signals
input from the ABS sensor, the EBCM sends out signals to the
solenoid valve in the hydraulic unit
to increase, maintain or decrease the brake fluid pressure. The solenoid
valve uses this signal
to control the fluid pressure which is applied to the calipers of the disk brakes of the
front wheels. (The system also controls at the same time the fluid pressure applied to the rear wheels.)
• EBCM (Electronic brake control module)
The EBCM uses the signals sent from the speed sensor to control the operation of the hydraulic unit.
When any malfunction occurs in the ABS, the
EBCM activates the fail-safe fuction while turning on the
ABS warning light.
• Hydraulic unit
The hydraulic unit consists of the motor, plunger pump, solenoid valve, and fluid pressure control
valves. The exterior
of the unit has a relay box consisting of the motor relay and valve relay. Three
solenoid valves, the
two of which are provided at the front wheels and the one at the rear wheels, control
the fluid pressure
of these wheels.
• Speed sensor
The speed sensor consists of the sensor and the rotor. It sends the EBCM the AC voltage generated by
the rotation of the rotor as the vehicle speed signal. ~
• G-sensor
The G-sensor, installed inside the center console, sends out signals to the EBCM by detecting the
decelerating speed
of the vehicle.
• ABS warning light
The ABS warning light in the instrument panel, lights up when any malfunction occurs in the ABS. It also
lights up
with the starter key at the "ON" position, as a self-check.
Refer
to Section 5A4, "ANTI-LOCK BRAKE SYSTEM" for detail.
II

CHASSIS ELECTRICAL 8-185
REAR WHEEL ANTI-LOCK BRAKE SYSTEM (RWAL)
GENERAL DESCRIPTION
The circuit consists of the starter switch, stoplight switch (vehicle w/o cruise control), brake switch (vehicle
w/cruise control). RWAL controller, RWAL speed sensor, RWAL valve, brake differential switch, 4WD switch,
parking brake
SW, indicator light (RWAL, 4WD, BRAKE), and test connector.
In this system, when the service brake is applied the RWAL controller judges the wheel rotation difference
signals which have been sent from the RWAL speed sensor at the rear axle differential. The anti-lock valves
control
the brake fluid pressure which is applied to the rear wheels to prevent the wheels from locking.
When starting the engine, the RWAL indicator in the instrument panel lights up at the same time as the brake
indicator
to inform the driver that the system is operating normally. (The light goes off after two seconds.)
Refer
to Section 5A3, "RWAL (REAR WHEEL ANTI-LOCK BRAKE SYSTEM)" for detail.

---------------~-~---
CRUISE CONTROL 9B-1
SECTION 98
CRUISE CONTROL
CONTENTS
General description ................................ .
Parts location .......................................... .
Circuit diagram ....................................... .
Diagnosis ................................................. .
On-vehicle service ................................. ..
Brake switch adjustment ................ ..
Clutch switch adjustment ................ .
Actuator
cable adjustment .............. .
Starter switch ................................... .
Cruise control main switch .............. .
GENERAL DESCRIPTION
98-1
9B-3
98-4
9B-7
98-28
9B-28
9B-28
9B-28
9B-28
9B-30 Cruise
control
switch
(combination switch) ........................ 98-31
Cruise control unit .......................... ... 9B-32
Pump
& actuator .................. .............. 9B-34
Brake switch ....................................... 9B-36
Clutch switch .............................. ....... 9B-36
Mode switch .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 9B-37
Vehicle speed sensor
(incorporated in speedometer) ......... 9B-38
Diode
.. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. 9B-38
Cruise control main relay .................. 9B-39
The circuit consists of the starter switch, cruise control main switch, cruise control switch, cruise control unit,
pump &actuator, brake switch, clutch switch (M/T), mode switch (A/T), vehicle speed sensor (incorporated into
the speedometer) and indicator light.
The cruise control keeps
the vehicle running at a fixed speed until a signal canceling this fixed speed is received.
When the main switch "AUTO CRUISE" is turned on with the vehicle in the running mode, the battery voltage
is applied
to the control unit. When a signal from the control switch is input to the control unit while the vehicle
is in this state, the cruise control actuator is activated to operate the system .
.._, Also, while the system is operating, the "AUTO CRUISE" indicator light in the indicator box lights up.
1. SET /COAST SWITCH FUNCTION
1) SET function: When the SET/COAST switch
is pressed and released
with the main switch
on, the speed at
which the vehicle is running
at that moment is stored in the memory, and
the vehicle
automatically runs at the speed
stored.
2) COAST-DOWN function: When the SET/
COAST switch is kept on while the vehicle in
running, the vehicle decelerates
during that
time. The speed at which vehicle is running
when the control switch is turned off is stored
in the
memory, and the vehicle automatically
returns
to the stored speed.
3) Tap-down function: When the SET/COAST
switch is turned on and off instantaneously
while the vehicle is running, the vehicle decel­
erates a mile for each on/off operation. The
vehicle speed at
which the vehicle was run­
ning when the SET/COAST was turned off last
is stored in the
memory, and the vehicle auto­
matically returns to this stored speed.
2. RESUME/ ACCEL SWITCH FUNC­
TION
1) Resume function: When the RESUME/
ACCEL switch is turned
on/off after the system
is
temporarily deactivated by pressing the
brake or clutch pedal while the vehicle is
running,
the vehicle resumes. The speed
stored before the system
was released.
2) Accelerate function: When the RESUME/
ACCEL switch is kept on after the system is
released completely, the vehicle accelerates
its speed
during that time. The vehicle speed
at
which the vehicle was running when the
switch
was turned off is stored in the memory,
and the vehicle automatically returns to this
speed.
3) Tap-up function: When the RESU ME/ACCEL
switch is
turned on and off instantaneously
while the vehicle is running, the vehicle decel­
erates a mile for each on/off operation. The
vehicle speed at
which the vehicle was run­
ning when the switch was turned off last is
stored in the
memory, and the vehicle auto­
matically returns to this stored speed.

9J-30 Supplemental Restraint System (SRS)

HOW TO USE THIS SECTION
DIAGNOSTIC PROCEDURES
WARNING: TO AVOID DEPLOYMENT WHEN
TROUBLESHOOTING THE SRS, DO NOT USE
ELECTRICAL TEST EQUIPMENT SUCH AS A
BATTERY-POWERED OR AC-POWERED
VOLTMETER, OHMMETR,ETC. ,OR ANY TYPE OF
ELECTRICAL EQUIPMENT OTHER THAN THAT
SPECIFIED IN THIS MANUAL. DO NOT USE A
NON-POWERED PROBE TYPE TESTER.
INSTRUCTIONS IN THIS MANUAL MUST BE
FOLLOWED CAREFULLY, OTHERWISE PERSONAL
INJURY
MAY RESULT.
The diagnostic procedures used in this section are
designed to aid
in finding and repairing SRS problems.
Outlined below
are the steps to find and repair SRS
problems quickly
and effectively. Failure to carefully
follow these procedures may result in extended
diagnostic time, incorrect diagnosis and incorrect parts
replacement.
1. Perform the "SRS Diagnostic System Check". The
"SRS Diagnostic System Check" should always be
the starting point of any SRS diagnostics. The "SRS
Diagnostic System Check" checks for proper "AIR
BAG" indicator operation and checks for SRS trouble
codes using both "Flash Code" and "Scan Tool"
Methods.
2. Refer to the proper diagnostic chart as directed by
the
"SRS Diagnostic System Check". The "SRS
Diagnostic System Check" will lead you to the correct
chart to diagnose any
SRS problems. Bypassing
these procedures may
result in extended diagnostic
time, incorrect diagnosis and incorrect parts
replacement.
3. Repeat the "SRS Diagnostic System Check" after
any repair
or diagnostic procedures have been
performed.Performing the
"SRS Diagnostic System
Check" after all repair or diagnostic procedures will
assure that the repair has been made correctly and
that no other conditions exist.
DIAGNOSTIC CODES
The Diagnostic Energy Reserve Module (DERM)
maintains a history record of all diagnostic codes that
have been detected since the
SRS codes were last
cleared
during service.
1. Current Codes -Faults that are presently detected
this ignition
cycle. Active and Cycle codes are stored
in RAM (Random Access Memory).
2. History
Codes-All faults detected since the last time
the history
fault memory was cleared. History codes
are stored in EEPROM (Electrically Erasable
Programmable Read Only Memory )
HOW TO READ TROUBLE CODES
All codes (Active cycle and history) can be read (or
cleared) by using a Scan Tool (Portable Diagnostic Tool
[PDT)) or equivalent. If a PDT is not available, have the
vehicle serviced by a Saturn Dealer.
HOW TO CLEAR TROUBLE CODES
Trouble codes can only be cleared by using a Scan Tool.
If
a "Scan Tool" is not available, then inform the owner of
the stored codes and suggest that the codes are
cleared
upon the next visit to a ISUZU dealership.
SCAN TOOL DIAGNOSTICS
A Scan Tool can be used to read current and history
codes and to
clear all history codes after a repair is
complete. The scan tool must be updated to
communicate with the
SRS through a replaceable
cartridge or a manufacturer's update before it can be
used for
SRS diagnostics. To use the scan tool, connect
it to the ALDL connector and turn the ignition switch
"ON". Then follow the manufacturer's directions for
communication with the
SRS. The scan tool reads serial
data from the DERM "Serial Data" output (terminal A 11)
to the ALDL connector (terminal M) Via ISUZU
Convertible Connector (terminal 2).
BASIC KNOWLEDGE REQUIRED
Before using this section of the Service Manual, there is
some basic
knowledge which will be required. Without
this knowledge, you
will have trouble using the diagnostic
procedures
in this section. Use care to prevent harm or
unwanted
deployment. Read all cautions in the service
manual and on warning labels attached to SRS
components.
BASIC ELECTRICAL CIRCUITS
You should understand the basic theory of electricity
including series and parallel circuits, and understand the
voltage drops across series resistors. You should know
the meaning of
voltage (volts), current (amps), and
resistance (ohms). You should understand what
happens in a circuit with an open or a shorted wire. You
should be able to read and understand a wiring diagram.
"FLASH CODE" DIAGNOSTICS
"Flash Code" diagnostics are not implemented for SRS
diagnostic on TROOPER(UX)Vehicles.