wheel JAGUAR X308 1998 2.G Workshop Manual

Note the condition of pins
and replace if necessary.
Install brake pads. Refer to 70 .40.09 for anti-squeal grease
application.
Sl
owly retract caliper pistons.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins - make sure pin collets are fully engaged
into caliper.
6. Repeat
above procedure to inst
all opposite side brake disc.
7. Fit wheels. Refer to section 204-04.
8. Remove stands and lower vehicl e. Refer to section 100-02.

9. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi

t cap.
10

.
Remove paint work protection covers, and close engine
compartment.
11. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.

Rear Di
sc Brake - Brake PadsVe
hicles With: Standard Brakes
Remo
val and Installation
Remov
a
l
W
A
RNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. Op
en engine compartment and fit
paint work protection covers
to fenders.
2. Raise rear of vehicl e and support on stan ds. See Section 100-
02.
3. Remove both rear wheels. See Section 204-04.

4. CAUTIO
N: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the reser
voir to collect any fluid
spillage.

5. CAUT
ION: Tie caliper housing aside. Do not allow the
caliper housing to hang on the hydraulic hose, as this will
damage the hose.
Remove caliper housing from caliper carrier.
1. Remove anti-rattle spring.
2. Remove dust covers.
3. Remove guide pins.
4. Remove housing from carrier.
Tie
caliper housing aside.
6.
NO TE
: The inner brake pad is fitt
ed with a clip which secures
the pad into the caliper piston.
Remove brake pads from caliper housing.
Discard b
rake pads.

I
nstallation

7.
Cl
ean all mating surfaces and re
move brake dust. See Warning
above.
8. Repeat above procedure to remo ve opposite side brake pads.

1. CAUTI
ON: Retracting the caliper piston may cause the
fluid reservoir to over-flow. Remove brake fluid spillage
immediately from paint work, with clean water.
Slowly retract piston into caliper housing.

2. NOTE
: Clean caliper piston to pad mating surface.
Install brake pads to caliper housing.
Remove paper backing from pads to reveal
adhesive shim.
Install brake pads, in sert clip located on back of inner pad
into caliper piston.

3. Inst
all caliper housing to caliper carrier.
1. Align housing to carrier.
2. Install and tighten gu ide pins to 25-30 Nm.
3. Install dust covers.
4. Install anti-rattle spring.
4. Repeat above procedure to install opposite side brake pads.
5. Fit wheels. Refer to Section 204-04.

Rear Dis
c Brake - Brake PadsVehicl
es With: High Performance Brakes
Re
moval and Installation
Remov

al
1.
W
ARNING: BRAKE DUST, IF INHALED CAN DAMAGE
YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRE SSED-AIR LINE TO DISPERSE
BRAKE DUST INTO THE ATMOSPHERE. Failure to follow this
instruction may result in personal injury.
• CAUTIONS:
Brake pads must always be replaced in axle sets.
Replacement of nuts and bolts: Various thread-locking
devices are used on nuts and bolts throughout the vehicle. These
devices restrict the number of ti mes a nut or bolt can be used.
For additional information, refer to: General Service Information

(10
0-00 General Information,
Description and Operation).
The High performance brake caliper is aligned to the brake
disc when it is first installed to the vehicle, therefore, care must
be taken not to disturb this alignment. When removing the
caliper; remove the bolts that se cure the anchor bracket to the
vertical link only. DO NOT loosen any other caliper bolts.
Open engine compartment and fit paint work protection covers
to fenders.
2. R
aise rear of vehicle an
d support on stands.
For additional information, refer to: Using the Workshop Jack

(10
0-02 Jacking and Lifting, General Procedures).
3. Remove rear wheels.
For additional information, refer to: Wheel and Tire
(20
4-04
Wheels and Tires, Remo val and Installation).

4. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the
reservoir to collect any fluid
spillage.
5. Remove brake
pads from caliper.
1. Withdraw pins from caliper.
2. Remove anti-rattle spring.
3. Discard brake pads.

In
stallation

6.
Clean all mating surfaces and remove brake du
st, see
WARNING above.
7. Repeat above procedure to remo ve opposite side brake pads.

1. CAUTIO
N: Make sure grease does not contact brake-pad
friction surface or brake disc.
To prevent brake squeal apply grease to the shoulders of the
brake-pad backplate.
For additional information, refer to: Specifications
(206-0
4 Rear
Disc Brake, Specifications).
Apply a un iform
layer of grea
se to backplate shoulders,
making sure the whole sh oulder is covered.

2. CAUTIO
N: Make sure the brake pads are fitted with the
direction arrow following the direction of wheel rotation.
Make sure the brake pads are fi tted with the direction arrow
following the direction of wheel rotation.

3. CAUTI O
NS:
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work with clean water.
Make sure the brake pads are installed to the correct
orientation.
Make sure the brake pads ar e fitted with the direction
arrow following the direction of wheel rotation.
Note the condition of pins and replace if necessary.
• NOTE: Slowly retract caliper pistons.

Install brake pads.
1
. Install pads.
2. Position anti-rattle spring.
3. Install pins - make sure pin collets are fully engaged
into caliper.
4. Repeat above procedure to install opposite side brake pads.
5. Fit wheels.
For additional information, refer to: Wheel and Tire
(20
4-04
Wheels and Tires, Remo val and Installation).
6. Remove stands an d lower vehicle.
For additional information, refer to: Using the Workshop Jack

(10
0-02 Jacking and Lifting, General Procedures).

7. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi

t cap.
8.
R
emove paint work protection
covers, and close engine
compartment.
9. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.

Parking Brake and Ac
tuation - Pa
rking Brake Cable Adjustment
Gen
eral Procedures

1.
Raise rear of vehicle and support on stands. See section 100-
02.
2. Make sure gear selector is in neutral position.

3. Adjust parkin
g brake cable.
R

otate adjusting nut, until
the parking brake can be
applied by raising the parking brake lever 3 to 5 clicks.
4. CAUTION: Make sure that th e rear wheels rotate freely
when the parking brake lever is released.
Remove stands an d lower vehicle.

Parking Brake and Actuation - P
arking Brake Shoe
and Lining Adjustment
Gene
ral Procedures
1. Raise rear of vehicle and support on stands. See section 100-
02.
2. Remove both rear wheels.
3. Make sure that the parking br ake lever is in the released
position, and the gear selector lever is in neutral (N).

4. Alig
n brake disc access hole
with parking brake adjuster.
Instal
l three wheel nuts to secure brake disc to hub.
Tighten nuts to 20 Nm.
R e
move plug from access hole.
Rotate
brake disc un
til ac
cess hole is aligned with
adjuster.

5. Using a flat-bladed screwdriv er rotate the adjuster
anti
clockwise until the brake disc cannot be rotated.

6. NOTE : Th
e brake shoe return-spring next to the adjuster
prevents the adjuster from rota ting under normal operating
conditions. Make sure that the spring is seated between the
adjuster spokes, when brake adjustment is complete.
Rotate the adjuster gradually clockwise until the brake disc
rotates freely.
Inst al
l plug to access hole.
7. Repeat parking brake setting pr ocedure on opposite-side of
vehicle.
8. CAUTION: Make sure that th e rear wheels rotate freely
when the parking brake lever is released.
Adjust parking brake cable.
Ro
tate adjusting nut, until the parking brake can be
applied by raising the parking brake lever 3 to 5 clicks.

9.
Re
move wheel nuts.
10. Fit rear wheels. See section 204-04.
11. Remove stands an d lower vehicle.

Parking Brake and Actuation - P
arking Brake Shoes
Re
mo
val and Installation
Remov
a
l
W
A
RNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. Ra
ise rear of vehicle and support
on stands. Refer to section
100-02.
2. Remove both rear wheels.
3. Remove both rear brake discs. Refer to operation 70.10.13.

4. Re
move front shoe retaining pin.
Align hub ac

cess hole with retaining pin.
Turn pin until
it rel
eases
from backing plate.

5. Remove adju ster assembly.
Move front shoe forwards.

Remove adju
ster assembly.

6. Re
move rear shoe retaining pin.
Al
ign hub ac
cess hole with retaining pin.
Turn pin until
it rel
eases
from backing plate.
7. Remove brake shoes from parkin g brake lever-mechanism and
remove shoes from vehicle.
8. Remove return sp rings from shoes.