battery JAGUAR X308 1998 2.G Workshop Manual

Installation

1.
Position motor in housing and fi t and tighten securing nuts and
bolts.
2. Apply suitable lubricant to bore of new spindle inner seal and
fit seal over motor spindle.
3. Holding the capillary and purge valve clear, position
motor/housing assembly on bulkhead.
4. Seat motor spindle seal correctly in upper plenum aperture and
ensure that housing lo cates on lower studs.
5. Fit and tighten the housin g upper securing bolts.
6. Fit and tighten the housing lower securing screws and slide
locking clips inwards.
7. Position throttle cable adjustment bracket on throttle body and
fit and tighten securing bolts.
8. Position purge valve bracket at bulkhead and fit and tighten
securing bolt and nuts.
9. Position engine harness multiplu g on mounting bracket and fit
and tighten securing nut.
10. Connect motor harness multiplug and locate in retaining clip.
11. Apply suitable lubricant to bore of new outer seal and fit with
washer to motor spindle.
12. Fit and fully tighten collar nut on motor spindle.
13. Fit plenum cover. Refer to 76.10.01.
14. Fit wiper arm and blade. Refer to 84.15.44.90.
15. Fit top covers to LH and RH bulkheads and rear of engine
compartment. refer to 76.11.33 and 76.11.35.
16. Fit ground cable to battery te rminal and cover to battery.
Refer to 86.15.15.

Wipers and Washers - Windshield Wiper MotorVehicles Built From:
10/1997
Removal and Installation
Removal
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove top covers from LH an d RH bulkheads and rear of
engine compartment. Refer to 76.11.33 and 76.11.35.
3. Remove wiper arm and blade as sembly. Refer to 84.15.44.90.
4. Remove plenum cover. Refer to 76.10.01

5. Remove motor harness multiplug from clip, disconnect
multiplug and position harness clear of clip.

6. Slacken and remove nut securi ng wiper spindle to top of
plenum, remove washer and seal and discard seal.

7. Slacken and remove nut securing engine harness main
multiplug to mounting bracke t and position multiplug for
access.
8. Slacken and remove two nuts an d bolt securing purge valve
mounting bracket to bulkhead and position assembly for
access.

9.
Fit and fully tighten collar nut on motor spindle.
10. Fit plenum cover. Refer to 76.10.01.
11. Fit wiper arm and blade. Refer to 84.15.44.90.
12. Fit top covers to LH and RH bulkheads and rear of engine
compartment. refer to 76.11.33 and 76.11.35.
13. Fit ground cable to battery te rminal and cover to battery.
Refer to 86.15.15.

Wipers and Washers - Windshield Wiper/Washer Switch
Removal and Installation
Removal
1. Ensure that steering wheel is in the straight ahead, fully
lowered and fully ex tended position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
FOLLOWING TEN YEARS IN SERVICE, AN AIR BAG MODULE
MUST BE REMOVED AND DISPOSED OF IN THE APPROVED
MANNER, AND A NEW AIR BAG MUST BE FITTED.
AIR BAGS CONTAIN A CHEMICAL IRRITANT. IF AN AIR BAG
IS RENEWED, THE ORIGINAL UNIT MUST BE DISPOSED OF IN
ACCORDANCE WITH CURRENT SAFETY PROCEDURES.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove driver airbag. Refer to 76.73.39.
4. Remove steeri ng wheel.
5. Remove steering column lowe r cowl. Refer to 76.46.03.
6. Remove steering column upper cowl. Refer to 76.46.02.
7. Remove driver side unders cuttle. Refer to 76.46.11.

8. Release wipe/washer switch mult iplug from retaining bracket
and disconnect multiplug.
9. Sever and discard tie straps se curing key transponder exciter
coil multiplug to harness and disconnect multiplug.

8. Conne
ct key interlock solenoid harness multiplug.

9. Connect key t
ransponder exciter
coil multiplug and using new
tie straps, secure mu ltiplug to harness.

10 . Conne
ct wiper/washer switch mu
ltiplug, and fit multiplug onto
retaining bracket.
11. Fit driver side underscu ttle. Refer to 76.46.11.
12. Fit steering column uppe r cowl. Refer to 76.46.02.
13. Fit steering column lower cowl. Refer to 76.46.03
14. Fit steering wheel.
15. Fit driver airbag module. Refer to 76.73.39.

16. Fit groun
d cable to battery te
rminal and fit battery cover.
Refer to 86.15.15.

Roof Opening Panel - Motor Synchronization
General Procedures

1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove roof console for ac cess. Refer to 76.13.69.90.
4. Remove sliding roof panel cont rol module. Refer to 86.76.07.

5. Using a drive key or screwdriver in the motor gearbox slot,
manually move the sliding roof towards the closed position.

6. Position the sliding roof with an 8mm gap between the driven
lever and the guide rail step.

7. Index control module gears.
1. Viewing gears through aperture in control module, rotate adjuster wheel until white indexing marks on
gears are aligned.
8. Fit control module to sliding r oof frame. Refer to 86.76.07.
9. Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
10. Fit roof console. Refer to 76.13.69.90.
11. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
12. Check for satisfactory operation of sliding roof panel by fully
opening and closing.

Roof Opening Panel - Roof Opening Panel Frame
Removal and Installation
Removal
1. Adjust front passenger seat fu lly rearwards and fully recline
seat squab.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove sliding roof flange finisher. Refer to 76.82.23.
4. Remove sliding roof trim panel. Refer to 76.82.19.
5. Remove grab handles. Refer to 501-05.
6. Remove roof console. Refer to 76.13.69.90.
7. Remove sun visors. Refer to 501-05.
8. Remove cantrail/upper A post trims. Refer to 76.13.20.
9. Remove rear quarter trim s. Refer to 76.13.13.
10. Remove front half headlining for access. refer to 76.64.15.90.


11. Disconnect harness multiplugs from sliding roof control
module.

12. Disconnect drain hoses from stub pipes at each corner of
sliding roof frame.

13. Slacken and remove bolts securi ng rear support brackets to
sliding roof frame and BIW and remove brackets.
14. Leaving centre bolt on each side, slacken and remove bolts
together with plastic washers, securing sliding roof frame to
BIW.

tighten securing bolts.
7.
Align rear support brackets and tighten securing bolts.
8. Connect drain hoses to sliding roof frame stub pipes.
9. Fit headlining. Refer to 76.64.15.90.
10. Fit rear quarter trims. Refer to 76.13.13.
11. Fit cantrail/upper A post trims. Refer to 76.13.20.
12. Fit sun visors. Refer to 501-05.
13. Fit roof console. Refer to 76.13.69.90.
14. Fit grab handles. Refer to 501-05.
15. Fit sliding roof trim panel. Refer to 76.82.19.
16. Fit sliding roof flange fi nisher. Refer to 76.82.23.
17. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
18. Return front passen ger seat to original positions.

Roof Opening Panel - Roof Opening Panel Module
Removal and Installation
Removal
1. Remove cover from battery and disconnect ground cable from
battery terminal.
2. Remove sliding roof trim panel for access. Refer to 76.82.19.

3. Using a drive key or screwdriver in the motor gearbox slot,
manually move the sliding roof towards the closed position.

4. Position the sliding roof with an 8mm gap between the driven
lever and the guide rail step.
5. Remove roof console for ac cess. Refer to 76.13.69.90.
6. Release sun visor from support and position at cantrail.
7. Remove visor support securing screw and remove support from
header.

8. Disconnect harness multiplugs from sliding roof control
module.
9. Carefully withdraw adjacent sectio n of flange finisher and edge
of headlining sufficient to prov ide access to control module.
10. Depressing retaining tang on RH side of module, lower that
side and release from tang on sliding roof frame.

Installation



1. Synchronise control module gears. Refer to 76.82.48.
2. Exercising care to avoid da maging edge, lower front of
headlining for access.
3. Install control module ensuring tang on RH side fully seats.
4. Connect harness multiplugs to control unit.
5. Carefully install front edge of headlining.
6. Position RH sun visor support bl ock and install securing screw.
7. NOTE: Gearbox slotted boss descends until flush with gearbox
casing when drive is re-engaged.
Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
8. Install roof console. Refer to 76.13.69.90.
9. Position RH sun visor in support block.
10. Install sliding roof trim panel. Refer to 76.82.19.
11. Connect ground cable to batter y terminal and install battery
cover. Refer to 86.15.15.
12. Turn ignition switch to position II.
13. Check for satisfactory operation of sliding roof panel by fully
opening and closing twice.
14. Turn ignition switch to position O.