air control JAGUAR X308 1998 2.G Manual PDF

The E
VAP canister purge valve controls th
e flow rate of fuel vapour drawn into the engine during the canister purge
operation. The valve is opened by a vacu um feed from the induction elbow : the vacu um feed is controlled by the integral
valve solenoid and is applied when the so lenoid is energised. The solenoid is pulsed on (energised) and off by a fixed
frequency (100Hz) variable pulse width control signal (pulse width modulation). By varying the pulse on to off time, the
ECM controls the duty cycle of the valve (time that the valve is open to time closed) and thus the vapour flow rate to the
engine.
With no ECM signal applied to the va lve solenoid, the valve remains closed.
Can
ister Purge Operation
The
following pre-conditions are ne
cessary for purging to commence :
aft
er battery disconnection/reconnection, engine
management adaptations must be re-instated.
engine has run for
at least 8 seconds.
engi

ne coolant temperature is not less than 70 °C.
engine

not running in the fuel
cut off condition (eg overrun).
t
he adaptive fuel correction
function has not registered a rich or lean failure
t
he evaporative emission leak test has not failed
no faults have been diagnosted in th
e rel
evant sensor and valve circuits -
Air Flow Meter (AFM), Engine Coolant
Temperature sensor, Evaporativ e Canister Purge valve and Canister Close Valve (CCV).
If these conditions have been satisfied, purging is started. If any failures are registered, purging is inhibited.
The canister(s) is purged during each driv e cycle at various rates in accordance with the prevailing engine conditions. The
engine management software st ores a map of engine speed (RPM) against engine load (grams of air inducted / rev). For
any given engine speed and load, a vapour purge rate is assigned (purge rate increases with engine speed and load).
The preset purge rates are base d on the assumption of a vapour concentratio n of 100%. The actual amount of vapour is
measured by the closed loop fueling system : the input of evaporative fuel into the engine causes the outputs from the
upstream oxygen sensors to change, the am ount of change providing a measure of the vapour concentration. This feedback
causes the original purge rate to be adju sted and also reduces the amount of fuel input via the injectors to maintain the
correct air to fuel ratio.
Engine speed/load mapping and the corresp onding purge rates are different for single canister, running loss and ORVR
evaporative systems.

Thi s
system uses a single charcoal canister with a pressure
control valve between the canister and the fuel tank vapour
outlet. A vacuum control pipe is connecte d from the engine intake induction elbow to the pressure control valve. The vapour
outlet from the fuel tank is taken via a safety rollover valve fitted to the re moveable flange at the top of the tank.
With the engine stopped, the pressure control valve is closed, maintaining a slight positive pre ssure in the tank : any further
increase in pressure causes the valve to open and release vapour to the canister.
When the engine is running, manifold depr ession (via the vacuum control pipe) holds the pressure control valve open. Air is
drawn into the tank to maintain atmospheric pressure as fuel is used and vapourised fuel is deposited in the charcoal
canister.
Canister purge operation is as described in Evaporative Emissions Control.
It e
m
Par
t
Number
De
scr
iption
1—Evaporative flan
ge assembly
2—Vapour outlet rol
lover valve
3—Tank vapour outlet pipe
4—Breather
pipe
5—Pressure control valve
6—Induct
ion vacuum control pipe
7—Charcoal can
i
ster
8—Canister vapour outlet pipe
9—EVAP canister purge v
a
lve
10—Vacuu
m
control sign
al from induction
11—EVAP ca
nister purge valve outlet
12—Canist
er vent
to atmosphere
Single Ca
nister System

E
vaporative Emissions - Evaporative Emissions
D
iagnosis and Testing
Prelim

inary Inspection
1.
1. Vis
ually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
2.
2. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
3. 3. If the concern is not visually evident, verify the symptom and proceed with diagnosis, using the Jaguar approved
diagnostic system, where available.
4. 4. Where K-Line or Vacutec equipment is available, it should be used as an aid to diagnosis. The equipment must be
capable of testing to the 0.020 thou standard (2001 MY on).
Diagnostic Drive Cycles
Following th
e setting of a DTC, the appropriate repairs must
be carried out, and the normal operation of the system
checked. This will be done by performing a series of drive cycles which will enable the vehicle to operate the evaporative
emissions system as a function check. For details of the drive cycles,
REFER to Section 303
-1
4 Electronic Engine Controls
.
ECM adapt
ations.
Diagnostic Trouble Code
(D
TC) index/Symptom Chart
1.
1. Wh
ere the Jaguar approved diagnostic sy
stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared. (The
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
2. 2. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
3. 3. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
depending on the tool used, but can pr ovide information useful to the technician in diagnosing the fault.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant level
Fue

l level
Fuel contaminatio
n
/grade/quality
Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)

Driver Info
rmation
•

NOTE: Use this table to identify DTCs associated with the me
ssage center display, then refer to the DTC index for possible
sources and actions.
• NOTE: A trip is an ignition OFF, 30 seconds delay, ignition ON cycle, plus a minimum coolant temperature increase of 22°
C (40°F) after which the coolant temperat ure should reach a minimum 71°C (160°F)
Diagnostic Trouble C
ode (DTC) index
Sy
m
ptom
Possib
l
e Source
Acti
o
n
D
i
fficulty in filling
R
e
striction in the vapor line between the fuel tank and the
carbon canister outlet/atmospheric port
Check f or free f
low of air.
F
u
el smell
Adaptat
i
ons incomplete
Cani
st
er purge valve inoperative
Carry
o
ut the adaptations
procedure,
REFER to Section 303
-14 Ele c
tronic Engine Controls
.
Chec k cani
ster purge valve
operation.
M e
ssage center display

(see below)
Fue l
filler cap missing/not
tightened after refuelling
Check fu
el filler cap condition
and fitment.
Warning Li
ght
Mess
age Defaul
t Mode
DT
C
RedCheck Engine (after two
trip
s)
ECM de
fa
ult (canister purge inhibited, adaptive fuel
metering inhibited)
P0442,
P0444, P0445,
P0447, P0448.
Re dCheck Engine (after two
trip
s)
No
neP04 52,
P0453.
Di
agno
stic
Trouble Code
De scr
iption
Possib
l
e Source
Acti
o
n
P0442Sy
st
em leak detected
F
u
el tank filler cap seal defective
Sy
ste
m leak (c
anister damage,
pipework damage)
Cani st
er close valve leaking
F
u
el tank leak
Chec
k fi
ller cap,
system pipework,
fuel tank,GO to Pinpoint Test A.
.
F o
r fuel tank information,
REFER to Section 310
-01 Fu
el Tank

and Lines.
P0444Canist
er purge valve circuit
open circuit
Cani st
er purge valve to ECM
drive circuit; open circuit, high
resistance
Cani st
er purge valve failure
F
or purge
valve circuit tests,GO to
Pinpoint Test B.
.
P0445Canist
er purge valve circuit
short circuit
Cani st
er purge valve to ECM
drive circuit; short circuit to ground
Canist
er purge valve failure
(stuck closed)
F or purge
valve circuit tests,GO to
Pinpoint Test B.
.
P0447Canist
er close valve (CCV)
circuit open circuit.
CCV power su pply ci
rcuit; open
circuit, short circuit
CCV to ECM drive circuit;
open
circuit, high resistance, short circuit to B+ voltage
CCV failure
Fo
r CCV circuit tests,GO to Pinpoint

Test C.
.
P0448Canist
er Close Valve (CCV)
circuit short circuit
Cani st
er close valve to ECM drive

circuit; short circuit to ground
Cani st
er close valve failure
F
o
r CCV circuit tests,GO to Pinpoint

Test C.
.
P0452 Fu
el tank Pressure (FTP)
sensor circuit; low voltage (low pressure)
FTP sen
sor disconnected
FTP sen

sor to ECM sense circuit;
open circuit, short circuit to ground
FTP sens
or to ECM power supply
circuit open circuit, short circuit to ground
FT
P sensor failure
For FT
P se
nsor circuit tests,GO to
Pinpoint Test D.
.
P0453Fu
el tank Pressure (FTP)
sensor circuit; high voltage
(high pressure)
FTP sen
sor to ECM signal ground
circuit open circuit
F T
P sensor to ECM wiring
(supply, sense, signal ground),
short circuit to each other
FTP sen
sor to ECM sense circuit
short circuit to B+ voltage
For FT P se
nsor circuit tests,GO to
Pinpoint Test D.
.
FT
P sensor failure
Sym
ptom Chart

E
lectronic Engine Controls -
Torque spe
cification


Com

ponent
Nm
Engine

coolant temperature sensor
15
- 19
Camshaft position

sensor
9 -
11
Cranksh

aft position sensor
8 -
12
Knock

sensor
31
- 41
O

xygen sensor to downpipe
40
- 50
Inta

ke air temperature sensor (SC only)
30
- 40

Th
e engine management system provides optimum control of
the engine under all operating conditions using several
strategically placed sensors and any necessary actuators. Electronic engine control consists of:
engine
control module
throttle posi

tion sensor
engi

ne coolant temperature sensor
cam

shaft position sensor
c

rankshaft position sensor
mass air

flow sensor
intake air temper

ature sensor
kn

ock sensor
heat

ed oxygen sensor
Electronic Engine Control
Engine

Control Module (ECM)

The ECM incorporates a comprehensive monitoring and diagnostic capability including software variations to ensure system
compliance with the latest diagnostic and emissions legislation in different markets. The engine control module controls the
coil on plug ignition system, electronic fuel system, cr uise control and the electronic throttle control system.
The ECM responds to input signals received from sensors relating to engine operatin g conditions and provides output signals
to the appropriate actuators. These outp ut signals are based on the evaluated input signals which are compared with
calibrated data tables or maps held within th e ECM before the output signal is generated.
The ECM needs the following inputs to calibrate the engine properly:
cam
shaft position
It
em
Par
t Number
De
scription
1—Knock

sensor
2—Engine

coolant temperature sensor
3—Cranksh

aft position sensor
4—D

ownstream oxygen sensor
5—Upstream oxygen sensor
6—Camshaft position

sensor
P
arts List
engi

ne rpm
engi

ne coolant temperature
amount

of engine detonation

It
em
Par
t Number
De
scription
1—MAF

assembly
2—MAF s

ensor
3—IAT se

nsor
4—Engi

ne to vehicle harness connector
5—EMS fuse box


6—Engine

control module (ECM)
7—Charge air cool

er -
IAT sensor (superchar
ged engin
es only)

MAF
and IAT Sensors

E
lectronic Engine Controls -
Electronic Engine Controls
D
iagnosis and Testing
I

nspection and Verification
1.
1. Veri
fy the customer concern.
2. 2. Confirm which, if any, warning li ghts and/or messages were displayed on the instrument cluster.
• NOTE: If any warning lights and/or me ssages were displayed when the fault occurred, refer to the Driver Information
table for DTCs associated with the display, then to the DTC index table for possible sources and actions. Some warnings will
appear to clear when the ignition is cycl ed. This is often because the warning has flagged as a resu lt of one of the vehicle's
on-board diagnostic routines having run to detect the fault. If the same routine is not run when the ignition is switched ON,
the warning will not reflag until the routine does run. See the DTC summaries for drive cycle routines.
3. 3. Visually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
4.
4. Veri
fy the following syst
ems are working correctly:
Air in
take system
Coo

ling system
Charging system


F

uel charging system
5. 5. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
6. 6. Where the Jaguar approved diagnostic sy stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared (the
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
7. 7. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
• NOTE: If the DTC flagged was not present for two or more co nsecutive cycles, it is classed as temporary, and will be
deleted following three cycl es during which no fault was present. This could result in a reported wa rning light/message with
no stored DTCs. If a fault is present for three consecutive cycles, the DTC becomes permanent, and will remain in the
module's memory for 40 drive cycles (a cy cle is an ignition ON/OFF, which will occur during the owner's normal use of the
vehicle. No action on the part of the technician is necessary to perform this cycle. A drive cycle is a series of conditions
needed to make the on-board diagnostic ro utine run, and may need a specific action on the part of the technician. See the
DTC summaries for driv e cycle routines).
8. 8. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
dependin
g o
n the tool used, but can provide information useful to the technician in dia
gnos
in
g th
e fault.

MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant
level
Fuel contamination

Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)
Tran

smission control module
Check spark plu

g type. Only re
sisted plugs should be fitted. Refer to specifications
section for gap
Relay date codes.
If the date on the rela
y is between R6 k1 and R6 k8, replace the
relay

Fue
l pump
Engine coolan

t temperature

(ECT) sensor
Blocked part-load breather (
service action S474)
Injec

tor leak
Emiss
ions
.
Check bull
etins for throttle cleaning procedure.
Check fuel pressure. For ECT sensor circuit tests,
GO to Pinpoint Test C.
. Refer to Servi
ce action
S474 for part-load breather procedure. For
injector leak test, Refer to technical service bulletin 303-39.
D
ifficult to start after hot
soak (vehicle standing
after engine has reached operating temperature)
Roc
hester valve
Thr

ottle contaminated
Purge

valve
Fue

l pump
Engine coolan

t temperature

(ECT) sensor
Blocked part-load breather (
service action S474)
Injec

tor leak
Engine cranks too
fa
st/slow
Batt
ery
Starter relay Harness Cyl

inder compression loss
(NA short term only. Refer to technical service bulletin; 303-39)
R
efer to service action
S491
F
or battery information,
REFER to Section 414
-0
1 Battery, Mounting and

Cables.
F
or starting system.
REFER to Section 303
-06 Sta
rting System
.
R
efer to technical servic
e bulletins and service
actions.
Engine

stalls
Engine st
alls soon after
start
F
uel pump relay
ECM relay Thr

ottle contaminated
CMP/CKP sen

sor
synchronization malfunction
Harness Fue
l pump
MAF

sensor malfunction
Engine coolan

t temperature

(ECT) sensor
Fue
l lines
Air leakage


F

uel pressure regulator
Check r
elay dates. Chec
k for DTCs. For fuel
pump relay tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or ECM relay tests, GO to Pinpoint Test
AD.
.
Check bull
etins for throttle cleaning procedure.
For CMP sensor circuit test s, GO to Pinpoint Test
C.
, for
CKP sensor circuit tests, GO to Pinpoint
Test N.
. Check fuel
pressure. For MAF sensor
circuit tests, GO to Pinpoint Test A.
. For EC
T
sensor tests, GO to Pinpoint Test C.
. F
or fuel
system,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
and
REF
ER to Section 310
-0
1 Fuel Tank and Lines
. F

or intake system information,
REFER to Section 303
-1
2 Intake Air Distribution

and F
iltering
.
Engine

stalls on overrun
Thr
ottle contaminated
ECM relay F

uel pump relay
CMP/CKP sen

sor
synchronization malfunction
Check bull
etins for throttle cleaning procedure.
Check relay dates. For ECM relay tests, GO to Pinpoint Test AD.
. F
or fuel pump relay tests,

REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or CMP sensor circuit test
s, GO to Pinpoint Test
O.
, for
CKP sensor circuit tests, GO to Pinpoint
Test N.
.
E
ngine stalls at steady
speed, with or without cruise enabled
Thr
ottle contaminated
ECM relay F

uel pump relay
CMP/CKP sen

sor
synchronization malfunction
Harness Blocked part-load breather
(
service action S474)
Check bull
etins for throttle cleaning procedure.
Check relay dates. For EC M relay circuit tests,GO
to Pinpoint Test AD.
. F
or fuel pump relay circuit

tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or CMP sensor circuit test
s,GO to Pinpoint Test
O.
, for
CKP sensor circuit tests,GO to Pinpoint
Test N.
. Che
ck service actions.
Engine st

alls when
maneuvering
ECM relay F
uel pump relay
CMP/CKP sen

sor
synchronization malfunction
Check r
elay dates. For EC
M relay circuit tests,GO
to Pinpoint Test AD.
. F
or fuel pump relay circuit

tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or CMP sensor circuit test
s,GO to Pinpoint Test
O.
, for
CKP sensor circuit tests,GO to Pinpoint
Test N.
.

Driver Information
Chart
•

NOTE: Use this table to identify DTCs associated with the me
ssage center display, then refer to the DTC index for possible
sources and actions.
• NOTE: For definitions of Default Modes, see the foot of this table.
Poor
dr iveabilityEngine h e
sitates/poor
acceleration
Fue l
pump
Exhaus
t gas
recirculation
(EGR)
Air leakage Stop lamp swi t
ch
Throttl
e
sensors
Throttl
e
motor
Spark
plugs
fouled
Check f
o
r water ingress
into spark plug wells
Ignition coil fail
ure(s)
HT sh
o
rt to ground
(tracking) check rubber
boots for cracks/damage
ECM failu r
e
Check f
u
el pressure. For EGR information,
REFER to Section 303
-08 En gin
e Emission
Control.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution

and F
ilt
ering
.
F or stop l
amp switch in
formation, refer to the
wiring diagrams. For throttle position sensor
tests,GO to Pinpoint Test D.
. Fo
r throttle motor
control circuit tests,GO to Pinpoint Test T.
. For
igni t
ion system,
REFER to Section 303
-07 En
gine Ignition
.
F or ECM
circuit tests,GO to Pinpoint Test
AD.
.
Engine backfiresFuel
pump
Air leakage MAF se

nsor
HO2 sensors
Spark plugs Check fo
r water ingress
into spark plug wells
HT sh o
rt to ground
(tracking) check rubber
boots for cracks/damage
Ignition coil fail
ure(s)
Chec
k fu
el pressure. For intake system
information,
REFER to Section 303
-12
Intake Air Distribution

and Filt
ering
.
F or MAF sensor ci
rcuit test
s,GO to Pinpoint Test
A.
. F or HO2 sensor
circui
t tests, check for DTC
indicating which sensor and follow indicated pinpoint test. For ignition system,
REFER to Section 303
-07 En
gine Ignition
.
Engine
s
urges
Air leakage
Fuel
pump
Stop lamp swit

ch
MAF s
e
nsor
Harness Throttl
e
sensors
Throttl
e
motor
Spark plugs
Check fo
r water ingress
into spark plug wells
HT sh o
rt to ground
(tracking) check rubber
boots for cracks/damage
ECM failu r
e
Fo
r
intake system,
REFER to Section 303
-1 2
Intake Air Distribution

and Filt
ering
.
Check fu
el pressure. For
stop lamp information,
refer to the wiring diagrams. For MAF sensor tests,GO to Pinpoint Test A.
. Fo
r throttle
position sensor tests,GO to Pinpoint Test D.
,
a n
dGO to Pinpoint Test
K.
. Fo
r throttle motor
circuit tests,GO to Pinpoint Test T.
. For ig
nition
system,
REFER to Section 303
-07 En
gine Ignition
.
F or ECM
circuit tests,GO to Pinpoint Test
AD.
.
Engine detonates/k
nocks
Fue
l
pump
HO2 sensors
Air leakage Blocked part-load breather
(s
ervice action S474)
Mass ai
r fl
ow (MAF) sensor
Chec
k fu
el pressure. Fo
r HO2 sensor circuit
tests, check for DTC indicating which sensor and
follow indicated pinpoint test. For intake system
information,
REFER to Section 303
-1 2
Intake Air Distribution

and Filt
ering
.
Check service action S474
. For MAF sensor
tests,GO to Pinpoint Test A.
.
No t
hrottle response
Traction contr
o
l invoked
Throttl
e
sensors
Throttl
e
motor
Fo
r th
rottle position sensor tests,GO to Pinpoint
Test D.
, andG O to Pinpoint
Test
K.
. Fo
r throttle

motor circuit tests,GO to Pinpoint Test T.
.
Cru i
se control inhibited or

disabled
Cru i
se control switch
Throttle

sensors
Stop lamp swit

ch
For cru
i
se control switches,
REFER to Section 310
-03
Speed Control
.
For th
rottle position sensor tests,GO to Pinpoint
Test D.
, andG O to Pinpoint
Test
K.
. For s t
op
light switch information, refer to the wiring diagrams.