Control module JAGUAR XFR 2010 1.G Workshop Manual

Symptom Action All engine related issues
Check ECM for Diagnostic Trouble Codes (DTCs) and refer to DTC Index. REFER to:
Electronic Engine Controls (303-14C Electronic Engine Controls - V8 5.0L Petrol, Diagnosis and Testing),
Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing). Difficult to start hot and
cold
Carry out general engine checks:
- Compression test. Refer to component tests in this section.
- Valve clearances
- Spark plug condition and color Poor idle
Ensure the air intake system is free from leaks
Carry out general engine checks:
- Compression test. Refer to component tests in this section.
- Valve clearances
- Spark plug condition and color
Check for collapsed catalytic converter/blocked exhaust system
Check long and short term fuel trim datalogger signals
- Readings up to 10%: may be considered as acceptable if the readings are equal
bank to bank
- Positive readings of between 10-20%: check for air leaks in air intake system
- Negative readings of between 10-20%: check for over fuelling e.g. leaking injectors,
high fuel pressure
- Readings above 20%: check for DTCs and refer to DTC Index. REFER to:
Electronic Engine Controls (303-14C Electronic Engine Controls - V8 5.0L Petrol, Diagnosis and Testing),
Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing).
Carry out a vacuum gauge check. Refer to component tests in this section Insufficient
power/Insufficient
compression
Ensure the air intake system is free from leaks
Carry out general engine checks:
- Compression test. Refer to component tests in this section.
- Valve clearances
- Spark plug condition and color
Check for collapsed catalytic converter/blocked exhaust system
Check long and short term fuel trim datalogger signals
- Readings up to 10%: may be considered as acceptable if the readings are equal
bank to bank
- Positive readings of between 10-20%: check for air leaks in air intake system
- Negative readings of between 10-20%: check for over fuelling e.g. leaking injectors,
high fuel pressure
- Readings above 20%: check for DTCs and refer to DTC Index. REFER to:
Electronic Engine Controls (303-14C Electronic Engine Controls - V8 5.0L Petrol, Diagnosis and Testing),
Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing).
Carry out a vacuum gauge check. Refer to component tests in this section Oil consumption
Carry out oil leak check followed by an oil consumption test. Refer to the component tests
in this section
If oil consumption is excessive:
Check the integrity of the engine breather system
Carry out general engine checks:
- Compression test. Refer to component tests in this section.
- Valve clearances
- Spark plug condition and color Noise
Refer to the Special Service Messages on the Electronic Product Quality Report (EPQR)
system for sound files. If the symptom does NOT compare to any of the sound files,
contact Dealer Technical Support (DTS) DTC Index

For a list of DTCs that could log in the Engine Control Module (ECM) refer to section 303-14. REFER to:

Electronic Engine Controls (303-14C Electronic Engine Controls - V8 5.0L Petrol, Diagnosis and Testing), Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing).

Component Tests
Engine Oil Leaks


NOTE: Before installing new gaskets or oil seals, make sure that the fault is clearly established.

If the oil leak cannot be identified clearly by a visual inspection, carry out an Ultraviolet test:

Fluorescent Oil Additive Method

1. Clean the engine with a suitable cleaning fluid (brake cleaner).

2. Drain the engine oil and refill with recommended oil, premixed with Diesel Engine Oil Dye or equivalent. Use a minimum
14.8 ml (0.5 ounce) to a maximum 29.6 ml (1 ounce) of fluorescent additive to all engines. If oil is not premixed,
fluorescent additive must first be added to the crankcase.

3. Run engine for 15 minutes. Stop the engine and inspect all seal and gasket areas for leaks using a 12 Volt Master UV
Diagnostic Inspection Kit or equivalent. A clear bright yellow or orange area will identify leak. For extremely small
leaks, several hours may be required for the leak to appear.

4. As necessary, pressurize the main oil gallery system to locate leaks due to incorrectly sealed, loose or cocked plugs. If
the flywheel bolts leak oil, look for sealer on the threads.
5. Repair all leaks as necessary.

Compression Test General Remarks
NOTES:

Removing fuses and disconnecting electrical components may cause the Engine Control Module (ECM) to log Diagnostic
Trouble Codes (DTCs). After the measurements have been carried out, DTCs should be cleared from memory by connecting to
the Manufacturer Approved Diagnostic System.


Only check the compression pressure with the valves set to the prescribed clearance (if this can be adjusted).
The compression pressure should be checked with the engine at normal operating temperature.

Check the Compression Pressure


WARNING: Move gear selector lever to 'P' position. Failure to follow this instruction may result in personal injury.
1. Remove the fuel pump relay.

2. Start the engine - the engine will start, run for a few seconds then stall.

3. Remove the spark plugs.
4. Install the compression tester.

5. Install an auxiliary starter switch in the starting circuit. With the ignition switch OFF, using the auxiliary starter switch,
crank the engine a minimum of five compression strokes and record the highest reading. Note the approximate number
of compression strokes required to obtain the highest reading.
6. Repeat the test on each cylinder, cranking the engine approximately the same number of compression strokes.
7. Install the removed components in reverse order, observing the specified tightening torques.

8. Clear all DTCs from the ECM.
Interpretation of the Results


NOTE: Due to the possibility of loose carbon that has become trapped between the valve face and seat effecting the
pressure readings, when carrying out a compression test and cylinders are found to have low pressures, install the spark plugs,
road test the vehicle and re-test the suspect cylinders. If the correct pressures are restored, no further action is required.

The indicated compression pressures are considered within specification if the lowest reading cylinder is within 75% of the
highest reading.

If the cylinder pressures are found to be low, carry out a leakdown test to determine the location of the fault (if any leakback
can be heard through the engine breather system suspect the piston rings, if any leakback can be heard through the inlet
system suspect the inlet valve or seat, if any leakback can be heard through the exhaust manifold suspect the exhaust valve
or seat. If the measurements for two cylinders next to each other are both too low then it is very likely that the cylinder head
gasket between them is burnt through. This can also be recognized by traces of engine oil in the coolant and/or coolant in the

Published: 11-May-2011
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Engine Cooling - System
Operation and Component Description
Description and Operation

Control Diagram

NOTE: A = Hardwired



Item Description 1 Battery 2 BJB (battery junction box) (250 A megafuse) 3 EJB (engine junction box) 4 Cooling fan 5 ECM (engine control module) www.JagDocs.com

14 Radiator 15 Auxiliary radiator 16 Connection with supercharger cooling system
System Operation
When the engine is running, the coolant is circulated around the engine cooling system by the coolant pump. From the coolant
pump, coolant flows through the cylinder heads and the engine oil cooler into the cylinder block and the heater manifold.

In the cylinder block, the coolant flows forwards to the outlet tube. When the coolant is cold, the thermostat is closed and the
coolant flows direct from the outlet tube back to the coolant pump. Once the coolant reaches operating temperature the
thermostat begins to open, to control system temperature, and coolant flows from the outlet tube to the coolant pump via the
radiator and, on SC (supercharger) vehicles, the auxiliary radiator. When the thermostat is open, the coolant flow through the
radiator(s) also generates a coolant flow through the transmission fluid cooler.

From the heater manifold the coolant flows through the electronic throttle and the heater core, in parallel circuits that are
unaffected by the position of the thermostat. From the electronic throttle, the coolant merges with bleed coolant from the
coolant pump and the outlet tube and flows to the expansion tank. From the heater core, the coolant flows back to the inlet of
the coolant pump.

Expansion and contraction of the coolant is accommodated by an air space in the expansion tank and the compliance of the
flexible hoses.

If the coolant level in the expansion tank decreases below a predetermined value, the level sensor connects a ground to the
instrument cluster, which activates the appropriate warning. For additional information, refer to 413-01 Instrument Cluster.

The cooling fan is operated by a fan control module integrated into the cooling fan motor. The fan control module regulates the
voltage, and thus speed, of the cooling fan motor in response to a PWM (pulse width modulation) signal from the ECM (engine
control module).

The cooling fan receives a battery feed and an ignition feed from the EJB (engine junction box). The ignition feed is supplied
from the main relay in the EJB, which is controlled by the ECM.
The ECM calculates the required fan speed from the engine temperature, A/C (air conditioning) system pressure and transmission fluid temperature. Under hot operating conditions, the fan may continue to operate for 4 minutes after the engine
has been switched off.



COOLANT PUMP Component Description



Item Description 1 Inlet connection 2 Pump body 3 Outlet flange to RH cylinder head 4 Outlet to engine oil cooler 5 Outlet flange to LH cylinder head

1 Shroud 2 Motor and fan control module 3 Harness 4 Fan An electric, variable speed cooling fan is installed in a shroud attached to the rear of the radiator. The cooling fan is operated
by a fan control module, integrated into the electric motor, under the control of the ECM. An electrical connector at the RH side of the shroud provides the interface between the cooling fan harness and the vehicle wiring. COOLING FAN

Published: 17-Apr-2014
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Engine Cooling V8 5.0L
Petrol/V8 S/C 5.0L Petrol
Diagnosis and Testing

Principle of Operation

For a detailed description of the engine cooling system and operation, refer to the relevant description and operation section of
the workshop manual. Engine Cooling, Section - 303-03

Inspection and Verification


WARNING: Moving parts can cause severe injury, keep clear of moving parts, never place your hands or any part of your
body near to moving parts


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle
NOTES:


Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required.


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation
of a new module/component.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests

1. Verify the customer concern

2. Visually inspect for obvious signs of mechanical or electrical damage

Visual Inspection
Mechanical Electrical
Coolant leaks
Coolant hoses
Coolant expansion tank
Radiator
Heater core
Accessory drive belt
Cooling fan
Fuses
Harnesses
Loose or corroded connector(s)
Engine coolant temperature sensor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the symptom chart, alternatively check for
diagnostic trouble codes (DTCs) and refer to the DTC Index
Symptom Chart

Symptom Possible Causes Action Coolant loss
Hoses
Hose connections
Radiator
Water pump
Heater core
Gaskets
Engine casting cracks
Engine block core
plugs Carry out a visual inspection. If there are no obvious leaks, carry out a
cooling system pressure test. Rectify any leaks as necessary Overheating
Low/contaminated
coolant
Thermostat
Cooling fan Check the coolant level and condition. Carry out a cooling system pressure
test. Rectify any leaks as necessary. Check the thermostat and rectify as
necessary. Check the cooling fan operation, make sure the cooling fan
rotates freely. Check for obstructions to the air flow over the radiator.
Rectify as necessary

Symptom Possible Causes Action Engine coolant
temperature sensor
Restricted air flow
over the radiator Engine not reaching
normal temperature
Thermostat
Cooling fan
Thermostat
Fan speed module Check the thermostat operation. Check the cooling fan operation, make
sure the cooling fan is not seized. Rectify as necessary Engine NOT running.
Cooling fan is
maximum speed
Circuit reference PWM
- Duty cycle is
implausible
Circuit reference PWM
- Frequency out
of range
Circuit reference PWM
- Circuit is open
circuit
Circuit reference PWM
- Circuit is short
circuit to power
Circuit reference PWM
- Circuit is short
circuit to
ground Refer to the electrical circuit diagrams and check the PWM circuit for short
circuit to ground, short circuit to power, open circuit, high resistance Engine IS running.
Cooling fan is
stationary
Circuit reference - IGN
-
- Circuit is open
circuit
Circuit reference - IGN
-
- Circuit is short
circuit to
ground
- EMS fuse
failure
- EMS relay
failure Refer to the electrical circuit diagrams and check the IGN circuit for short
circuit to ground, open circuit, high resistance. Check and install a new EMS
relay and fuse
PINPOINT TEST A : TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK FOR COOLING FAN RELATED DTCS

NOTE: For a complete list of all diagnostic trouble codes that could be logged on this vehicle, please refer
to section 100-00. Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the
5 digits from the scan tool to the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits
give extra information read by the manufacturer-approved diagnostic system). 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs 2 P0480-00 & P0480 with any other different last 2 digits in the DTC 3 P0481-00 & P0481 with any other different last 2 digits in the DTC 4 P0483-00 & P0483 with any other different last 2 digits in the DTC Are any of the cooling fan related DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
Proceed to the test step A9 'Cooling fan validation procedure'
No
Proceed to the next step. A2 'Check for other DTCs' A2: CHECK FOR OTHER DTCS 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs Are any other DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
No

Proceed to the next step. A3 'Cooling fan is operating permanently' A3: COOLING FAN IS OPERATING PERMANENTLY 1 The cooling fan is operating permanently Is the customer reported symptom that the cooling fan is operating permanently at maximum speed?
Yes
The cooling fan is operating permanently
Proceed to the test step A5 'Cooling fan is operating permanently'
No
The cooling fan is NOT operating permanently
Proceed to the next step. A4 'Cooling fan is NOT operating' A4: COOLING FAN IS NOT OPERATING 1 The cooling fan is NOT operating Is the cooling fan NOT operating?
Yes
The cooling fan is NOT operating
Proceed to the test step A6 'Cooling fan is NOT operating'
No
No fault found. Verify customer concern of cooling fan operation A5: COOLING FAN IS OPERATING PERMANENTLY
WARNING: Moving parts can cause severe injury, keep clear of moving parts, never place your hands or any part of your
body near to moving parts 1 Using the manufacturer approved diagnostic system check datalogger signal – Electric Fan PWM Control - Commanded (0X03F9) - 2 Record the value of the datalogger signal – Electric Fan PWM Control - Commanded (0X03F9) - Is the value of the datalogger signal – Electric Fan PWM Control - Commanded (0X03F9) -between 5% &
16% whilst the cooling fan is operating?
Yes
The cooling fan should not be rotating in this PWM range
Refer to the electrical circuit diagrams and check the following circuit's for short circuit to ground, short
circuit to power, open circuit, high resistanceRefer to the electrical circuit diagrams and check the following
connectors for signs of water ingress, and pins for damage and/or corrosionEngine control module,
connector and wiringCircuit reference - ECFC -Cooling fan motor control unit connector and wiringCircuit
reference - VBATT -Circuit reference - IGN -Circuit reference - PWM -Circuit reference - GND -Battery
junction box, connector and wiringEngine junction box, connector and wiringCheck and install a new cooling
fan
No
Proceed to the next step. A6 'Cooling fan is NOT operating' A6: COOLING FAN IS NOT OPERATING
CAUTION: Ensure hood is closed and there are not any loose objects in front of the vehicle 1 Using the manufacturer approved diagnostic system command datalogger signal – Electric Fan PWM Control - Commanded (0X03F9) -to 30% Did the cooling fan start rotating?
Yes
Proceed to the next step. A7 'Electric Fan PWM Control'
No
Proceed to the step. A8 'Wiring check' A7: ELECTRIC FAN PWM CONTROL 1 Using the manufacturer approved diagnostic system command datalogger signal – Electric Fan PWM Control - Commanded (0X03F9) -to 90% Did the cooling fan rotating speed increase?
Yes
Using the manufacturer approved diagnostic system disable output state control function for this signal
and allow the cooling fan to stop rotating
No fault found. Verify customer concern of cooling fan operation
Proceed to the test step A9 'Cooling fan validation procedure'
No
Proceed to the step. A8 'Wiring check' A8: WIRING CHECK 1 Refer to the electrical circuit diagrams and check the following circuit's for short circuit to ground, short circuit to power, open circuit, high resistance 2 Refer to the electrical circuit diagrams and check the following connectors for signs of water ingress, and pins for damage and/or corrosion

Engine control module, connector and wiring
- Circuit reference - ECFC -
Cooling fan motor control unit connector and wiring
- Circuit reference - VBATT -
- Circuit reference - IGN -
- Circuit reference - PWM -
- Circuit reference - GND -
Battery junction box, connector and wiring
- Megafuses

- Megafuse fixing nuts
Engine junction box
- Megafuse
- Megafuse fixing nuts
- Fuses
- Engine control module relay Were any circuits or wiring short circuit to ground, short circuit to power, open circuit, high resistance or any
connectors damaged from water ingress, pin damage and/or corrosion?
Yes
Rectify as required
No
Proceed to the next step. A9 'Cooling fan validation procedure' A9: COOLING FAN VALIDATION PROCEDURE 1 Ensure the hood is closed 2 Allow vehicle to idle 3 Switch ON air conditioning and set to lowest temperature and highest fan speed 4 Allow vehicle to reach operating temperature (approximately 90 degrees C). Using the manufacturer approved diagnostic system monitor datalogger signals – Engine Coolant Temperature (0XF405) -and -
Electric Fan PWM Control - Commanded (0X03F9) - as the engine coolant temperature reaches
operating temperature the fan speed should also increase between the values of 9 and 90% Did the cooling fan rotate at increasing speed as engine coolant temperature increased?
Yes
Return vehicle to customer
No
Contact dealer technical support DTC Index

For a list of diagnostic trouble codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing). www.JagDocs.com

Published: 19-Nov-2013
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Cooling Module Vehicles
With: Supercharger
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).


3. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.


4. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.


























5. WARNINGS:


Since injury such as scalding could be caused by escaping steam or
coolant, do not remove the filler cap from the coolant expansion tank
while the system is hot.


Be prepared to catch escaping fluid.