Control module JAGUAR XFR 2010 1.G Workshop Manual

Rear Drive Axle/Differential - Rear Drive Axle and Differential
Diagnosis and Testing

Principle of Operation Published: 12-May-2014

For a detailed description of the Rear Drive Axle and Differential, refer to the relevant Description and Operation section in the
workshop manual. REFER to: Rear Drive Axle and Differential (205-02 Rear Drive Axle/Differential, Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.

Mechanical Electrical
Fixings that secure Rear Differential Control Module (Heat path
for Module Heatsink)
Fuses/Relays
Damaged, Loose or Corroded Connector(s)
Damage to Wiring Loom/Incorrect Location,
Stretched or Taught
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, check the system for any logged Diagnostic Trouble Codes (DTCs) and refer to the
DTC index.

DTC Index

For a list of diagnostic trouble codes that could be logged on this vehicle, please refer to Section 100-00. REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Rear Differential Control Module (RDCM) (100-00 General Information, Description and Operation).

Brake System - General Information - Brake System
Diagnosis and Testing

Principle of Operation Published: 11-May-2011

For a detailed description of the brake system, refer to the relevant Description and Operation sections in the workshop
manual. REFER to:

Front Disc Brake (206-03, Description and Operation),
Front Disc Brake (206-03, Description and Operation),
Front Disc Brake (206-03, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Brake Booster (206-07 Power Brake Actuation, Description and Operation), Brake Booster (206-07 Power Brake Actuation, Description and Operation), Brake Booster (206-07, Description and Operation).

Inspection and Verification

Visually examine the front and rear wheel and tire assemblies for damage such as uneven wear patterns, tread worn out or
sidewall damage. Verify the tires are the same size, type and, where possible, same manufacturer. Replace the damaged
wheel or excessively worn tire.
Wheels and tires must be cleared of any foreign matter and tire pressures adjusted to the correct specification.

If the tires exhibit uneven wear or feathering, the cause must be corrected. Check the steering and suspension components for
damage or wear and, if necessary, check and adjust front wheel alignment. REFER to: (204-00 Suspension System - General
Information)
Specifications (Specifications), Front Toe Adjustment (General Procedures).
Visual Inspection
Mechanical Electrical
Brake master cylinder
Brake caliper piston(s)
Brake discs
Wheel bearings
Brake pads
Power brake booster
Brake pedal linkage
Brake booster vacuum hose
Tires
Debris
Parking brake actuator
Parking brake module
Parking brake switch
Damaged or corroded wiring harness
Brake master cylinder fluid level switch Road Test

Carry out a road test to compare actual vehicle braking performance with the performance standards expected by the driver.
The ability of the test driver to make valid comparisons and detect performance deficiencies will depend on experience.

The driver should have a thorough knowledge of brake system operation and accepted general performance guidelines to make
good comparisons and detect performance concerns.

An experienced brake technician will always establish a route that will be used for all brake diagnosis road tests. The roads
selected will be reasonably smooth and level. Gravel or bumpy roads are not suitable because the surface does not allow the
tires to grip the road equally. Crowned roads should be avoided because of the large amount of weight shifted to the low set
of wheels on this type of road. Once the route is established and consistently used, the road surface variable can be
eliminated from the test results.

Before a road test, obtain a complete description of the customer concerns or suspected condition. From the description, the
technician's experience will allow the technician to match possible causes with symptoms. Certain components will be tagged
as possible suspects while others will be eliminated by the evidence. More importantly, the customer description can reveal
unsafe conditions which should be checked or corrected before the road test. The description will also help form the basic
approach to the road test by narrowing the concern to specific components, vehicle speed or conditions.

Begin the road test with a general brake performance check. Keeping the description of the concern in mind, test the brakes at
different vehicle speeds using both light and heavy pedal pressure. To determine if the concern is in the front or rear braking
system, use the brake pedal and then use the parking brake control. If the condition (pull, vibration, pulsation) occurs only
with the parking brake, the concern is in the rear brake system.

Published: 11-May-2011
Parking Brake and Actuation - Parking Brake - System Operation and
Component Description
Description and Operation

Control Diagram

NOTE: A = Hardwired; D = High speed CAN (controller area network) bus.



Item Description 1 Battery 2 BJB (battery junction box) 3 CJB (central junction box) 4 RJB (rear junction box) 5 EPB module 6 Stoplamp switch

7 Instrument cluster 8 Parking brake switch 9 Parking brake actuator


Static Apply System Operation

The EPB module receives a vehicle speed signal from the ABS (anti-lock brake system) module on the high speed CAN bus. If the parking brake switch is pulled to the 'Apply' position and vehicle speed is less than 2 mph (3 km/h), the EPB module will
instigate its 'Static Apply' mode and drive the actuator to apply full parking brake force to the rear wheels.

The EPB module monitors the current drawn by the actuator and compares this to information held within its configuration
software to determine when full braking force has been applied.

Dynamic Apply

There are two 'Dynamic Apply' modes; low speed dynamic and high speed dynamic. The low speed dynamic mode operates at
speeds between 2 mph (3 km/h) and 20 mph (32 km/h). The high speed dynamic mode operates at speeds above 20 mph (32
km/h).

If the parking brake switch is pulled up to the 'Apply' position and vehicle speed is within the low speed dynamic range, the
EPB module drives the actuator to apply full parking brake force to the rear wheels.

If the parking brake switch is pulled up to the 'Apply' position and vehicle speed is within the high speed dynamic range, the
EPB module will apply braking force to the rear wheels at a slower rate until full braking load is reached or the switch is
released. The rate with which braking force is applied is controlled by the EPB module, which monitors both current drawn by
the actuator and positional information from the actuator hall sensor and compares this to information held within its
configuration software.

Drive Away Release

The EPB module will initiate its 'Drive Away Release' function and automatically release the parking brake if the following
conditions are detected:
The engine is running.
Drive , or reverse is selected.
Positive throttle movement is detected.

The EPB module receives messages of gear selector position and throttle angle over the high speed CAN bus from the TCM (transmission control module) and the ECM (engine control module) respectively.

Release from Park

The EPB module will initiate its 'Release from Park' function and automatically release the parking brake if the gear selector is
moved from Park to any position except Neutral.

Repairs

Before carrying out any work on the parking brake system, the Jaguar approved diagnostic system must be connected and the
'parking brake unjam' routine run. The routine can be found in the 'Vehicle Configuration' area, under the 'Set-up and
Configuration' menu. After any work has been carried out on the parking brake, the system will require resetting.


CAUTION: Do not use the 'Emergency Release' tool to allow work to be carried out on the parking brake. Work can only be
carried out on the parking brake system after the 'parking brake unjam' routine has been run.

Resetting

If the electrical supply is disconnected from the EPB module, the actuator will loose its position memory. On battery
re-connection and ignition on, 'APPLY FOOT AND PARK BRAKE' will be displayed in the instrument cluster message center
indicating the parking brake requires resetting.
Refer to: Parking Brake (206-05, Diagnosis and Testing).

Operating Voltages

The EPB module will only operate the actuator if the power supply from the battery is between 9 V and 16 V. At any voltage
within this range, the actuator is able to fully tighten and release the brake cables. If the power supply falls outside of the
range, a fault code is stored in the EPB module and can be retrieved using the Jaguar approved diagnostic system.

Stoplamp Switch



The stoplamp switch is mounted on the brake pedal box. One of the prerequisites for releasing the parking brake is that the
foot brake is applied. The EPB module is able to determine the position of the footbrake by monitoring the status of the
stoplamp switch via a hardwired electrical connection.
The stoplamp switch also forms part of:
The ABS. Refer to: Anti-Lock Control - Stability Assist (206-09 Anti-Lock Control - Stability Assist, Description and Operation). The speed control system. For additional information, refer to:
Speed Control (310-03A, Description and Operation),
Speed Control (310-03B, Description and Operation),
Speed Control (310-03C, Description and Operation).

Parking Brake and Actuation - Parking Brake
Diagnosis and Testing

Principle of Operation Published: 12-May-2014

For a detailed description of the Parking Brake operation, refer to the relevant Description and Operation section of the
workshop manual. REFER to: (206-05 Parking Brake and Actuation)

Parking Brake (Description and Operation), Parking Brake (Description and Operation), Parking Brake (Description and Operation).
Parking Brake Calibration

The parking brake system must be calibrated whenever the battery has been disconnected or has been in a state of discharge,
or repairs have been carried out to the rear service or parking brake system.


NOTE: If new rear brake pads have been installed, pressure must be applied to the brake pedal a minimum of five times
prior to calibration of the parking brake system.
To calibrate the parking brake system:
1. Place gear selector lever in 'P' Park position.

2. Release parking brake cable tension to service position.
REFER to: Parking Brake Cable Tension Release (206-05 Parking Brake and Actuation, General Procedures).
3. Set the ignition status to 'ON'.
4. Apply and hold the footbrake then pull up the parking brake switch.

5. To release the parking brake, apply and hold the footbrake then release and press down the parking brake switch.

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Parking brake cable
Parking brake actuator
Brake caliper
Brake pads
Stabilizer bar drop link caps
Fuse(s)
Wiring harness/electrical connectors
Check for bent/corroded pins
Parking brake switch
Parking brake module
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident check the system for any logged Diagnostic Trouble Codes (DTCs) and proceed to
the DTC Index , alternatively, verify the customer concern and refer to the Symptom Chart.
Symptom Chart

Symptom Possible Cause Action The parking brake will not
engage or release (with no
parking brake warning
message)
Cables fouled, trapped or damaged
Cables incorrectly routed or installed
Rear lining wear
Service brake incorrectly adjusted following
lining change
Caliper malfunction
Check the rear and primary
cables for correct installation
and damage
Inspect the rear brake linings for
wear
Re-calibrate the parking brake,
refer to the calibration procedure
Check the rear service brake for
correct installation and operation

Published: 11-May-2011
Hydraulic Brake Actuation - Hydraulic Brake Actuation - Component Location
Description and Operation


NOTE: RHD (right-hand drive) installation shown, LHD (left-hand drive) installation similar.

Component Location



Item Description 1 Brake master cylinder and fluid reservoir 2 Brake pedal 3 Brake pipes 4 Stoplamp switch 5 ABS (anti-lock brake system) module/ HCU (hydraulic control unit) 6 Brake booster

1 LH (left-hand) front brake 2 RH (right-hand) rear brake 3 LH rear brake 4 RH front brake 5 Primary circuit inlet port 6 Secondary circuit inlet port The ABS module is located in the passenger side, rear engine bay and incorporates the HCU. The HCU is a four channel unit that modulates the supply of hydraulic pressure to the brakes under control of the ABS module.
The primary and secondary outlets of the master cylinder are connected to the primary and secondary circuits within the HCU. The primary circuit in the HCU has separate outlet ports to the RH front and LH rear brakes. The secondary circuit in the HCU has separate outlet ports to the LH front and RH rear brakes.

Published: 02-Sep-2011
Anti-Lock Control - Stability Assist - Anti-Lock Control - Stability Assist - Component Location
Description and Operation


NOTE: RHD (right-hand drive) installation shown, LHD (left-hand drive) installation similar.
Component Location



Item Description 1 ABS (anti-lock brake system) module 2 RH (right-hand) front wheel speed sensor 3 Instrument cluster 4 Steering angle sensor 5 Yaw rate and lateral acceleration sensor 6 RH rear wheel speed sensor 7 LH (left-hand) rear wheel speed sensor 8 LH front wheel speed sensor

Published: 11-May-2011
Anti-Lock Control - Stability Assist - Anti-Lock Control - Stability Assist - Overview
Description and Operation

Overview

The ABS (anti-lock brake system) and DSC (dynamic stability control) system features a Bosch modulator, which is an
integrated four-channel HCU (hydraulic control unit) and ABS module. The unit is located in the rear of the engine compartment on the passenger side, and is installed in the brake hydraulic circuit between the brake master cylinder and the four brake
calipers.

The ABS module is connected to the high speed CAN (controller area network) bus, and actively interacts with other vehicle system control modules and associated sensors to receive and transmit current vehicle operating information.

When required, the ABS module will actively intervene and operate the HCU during braking or vehicle maneuvers to correct the vehicle attitude, stability, traction or speed. During incidents of vehicle correction, the ABS module may also request the ECM (engine control module) to control engine power in order to further stabilize and correct the vehicle.
To provide full system functionality, the ABS and DSC system comprise the following components: DSC switch.
Four wheel speed sensors.
Steering angle sensor.
Yaw rate and lateral acceleration sensor.
Stoplamp switch.
Instrument cluster indicator lamps.
Integrated ABS module and HCU. Brake booster vacuum sensor (3.0L vehicles only).

Two variants of ABS module are available, Bosch ESP®8.1 and Bosch ESP®plus8.1. The Bosch ESP®plus8.1 system is fitted to vehicles with ACC (adaptive cruise control) and incorporates a new feature to Jaguar known as 'electronic brake prefill'.

Electronic brake prefill, senses any rapid throttle lift off, activating a small brake hydraulic pressure build-up of approximately 3
to 5 bar (43.5 to 72.5 lbf/in²) in anticipation of the brakes being applied. This application produces a quicker brake pedal
response and consequently slightly shorter stopping distances. When the ECM detects rapid throttle lift off it signals the ABS module which controls the HCU to apply a low brake pressure to assist in a quicker brake application.

NOTE: All vehicles with ACC are supported by the Bosch ESP®plus8.1 system.

The ABS provides the following brake functions that are designed to assist the vehicle or aid the driver: ABS. DSC, including Trac DSC.
CBC (corner brake control).
EBD (electronic brake force distribution).
ETC (electronic traction control).
EBA (emergency brake assist).
EDC (engine drag-torque control).
Understeer control.
Electronic brake prefill (vehicles with ACC only).
Brake vacuum assist (3.0L vehicles only).

All the brake functions listed are automatically active when the ignition is in power mode and the engine is running. The DSC
system can be selected to off using the DSC switch.


WARNING: Although the vehicle is fitted with DSC, it remains the drivers responsibility to drive safely according to the
prevailing conditions.