Electrical relay JAGUAR XFR 2010 1.G Owner's Manual

Symptom Possible Causes Action Engine coolant
temperature sensor
Restricted air flow
over the radiator Engine not reaching
normal temperature
Thermostat
Cooling fan
Thermostat
Fan speed module Check the thermostat operation. Check the cooling fan operation, make
sure the cooling fan is not seized. Rectify as necessary Engine NOT running.
Cooling fan is
maximum speed
Circuit reference PWM
- Duty cycle is
implausible
Circuit reference PWM
- Frequency out
of range
Circuit reference PWM
- Circuit is open
circuit
Circuit reference PWM
- Circuit is short
circuit to power
Circuit reference PWM
- Circuit is short
circuit to
ground Refer to the electrical circuit diagrams and check the PWM circuit for short
circuit to ground, short circuit to power, open circuit, high resistance Engine IS running.
Cooling fan is
stationary
Circuit reference - IGN
-
- Circuit is open
circuit
Circuit reference - IGN
-
- Circuit is short
circuit to
ground
- EMS fuse
failure
- EMS relay
failure Refer to the electrical circuit diagrams and check the IGN circuit for short
circuit to ground, open circuit, high resistance. Check and install a new EMS
relay and fuse
PINPOINT TEST A : TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK FOR COOLING FAN RELATED DTCS

NOTE: For a complete list of all diagnostic trouble codes that could be logged on this vehicle, please refer
to section 100-00. Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the
5 digits from the scan tool to the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits
give extra information read by the manufacturer-approved diagnostic system). 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs 2 P0480-00 & P0480 with any other different last 2 digits in the DTC 3 P0481-00 & P0481 with any other different last 2 digits in the DTC 4 P0483-00 & P0483 with any other different last 2 digits in the DTC Are any of the cooling fan related DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
Proceed to the test step A9 'Cooling fan validation procedure'
No
Proceed to the next step. A2 'Check for other DTCs' A2: CHECK FOR OTHER DTCS 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs Are any other DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
No

1 RH (right hand) charge air cooler 2 Engine 3 LH (left hand) charge air cooler 4 Expansion hose connection (with engine cooling system) 5 Charge air radiator 6 Charge air coolant pump
System Operation
Electrical power for the charge air coolant pump is supplied from the intercooler water pump relay in the power distribution box.
When the intercooler water pump relay is energized, it connects power from the battery, via the BJB (battery junction box)
and CJB (central junction box), to the charge air coolant pump. Operation of the intercooler water pump relay is controlled by
the ECM (engine control module). The intercooler water pump relay is energized continuously while the ignition is in power
mode 6.

When the charge air coolant pump is running, coolant flows from the pump outlet through the charge air coolers, the charge air
radiator and back to the pump inlet. Supercharger Cooling Flow Diagram

Published: 11-May-2011
Starting System - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Starting System
Diagnosis and Testing

Principles of Operation

For a detailed description of the starting system and operation, refer to the relevant Description and Operation section of the
workshop manual. REFER to: (303-06C Starting System - V8 5.0L Petrol/V8 S/C 5.0L Petrol)

Starting System (Description and Operation), Starting System (Description and Operation), Starting System (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle.


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.

1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical and electrical damage.

Visual Inspection
Mechanical Electrical
Gear selector lever cable adjustment (vehicles with automatic
transmission)
Starter motor
Engine (turns freely)
Battery
Fuses
Starter relay
Wiring harness(es)
Damaged, loose or corroded
connectors
Ignition switch
Generator
Transmission Control Module (TCM)
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

Symptom Chart

Symptom Possible Causes Action The engine does
not crank (starter
motor does not
turn)
Gear selector not in P or N
position (vehicles with
automatic transmission)
Battery
Starter relay
Invalid key code received by
Central Junction Box (CJB)
Harness/Connectors
Starter motor
Ignition switch
Generator
Transmission Control Module
(TCM)
Engine Control Module (ECM)
Engine seized Make sure the gear selector is in the P or N position and correctly
adjusted. Check the battery condition and state of charge. Check for
DTCs indicating an immobilizer fault. Check the starter motor relay,
ignition switch and generator circuits. Refer to the electrical guides.
Check for TCM and ECM DTCs. Check that the engine turns freely. The engine does
not crank (starter
motor does turn)
Starter motor installation
Starter motor
Flywheel/Drive plate ring
gear Check the starter motor installation (fasteners tight, starter motor
square to engine, etc). Check the flywheel/drive plate ring gear teeth
for damage, foreign objects, etc. www.JagDocs.com

GENERAL System Operation

The ignition coils are supplied with electrical power from the battery via a 250 A megafuse in the BJB (battery junction box)
and the ignition relay in the EJB (engine junction box). The control signal for the ignition relay is supplied by the CJB (central
junction box).

The ECM (engine control module) sends a separate signal to each ignition coil to trigger the power stage switching. The ECM calculates the dwell time from the battery voltage and engine speed, to ensure a constant energy level is produced in the
secondary coil each time the power stage is switched. This ensures sufficient spark energy is available without excessive
primary current flow, which avoids overheating and damage to the ignition coils.
The ECM calculates the ignition timing for individual cylinders from: Engine speed
Camshaft position
Engine load
Engine temperature
The knock control function
The shift control function
The idle speed control function.



IGNITION COILS Component Description



The ignition coils are installed in the cylinder head covers, under the NVH (noise, vibration and harshness) covers. Each
ignition coil locates on a spark plug and is secured to the related cylinder head cover with a single screw. Each ignition coil
incorporates a three pin electrical connector for connection to the engine harness.

Each ignition coil contains a primary and a secondary winding. The primary winding receives electrical power from the ignition
relay in the power distribution box. A power stage in the primary winding allows the ECM to interrupt the power supply, to induce a voltage in the secondary winding and thus the spark plug. A diode in the ground side of the secondary winding
reduces any undesirable switch-on voltage, to prevent misfiring into the intake manifold. The power stage limits the maximum
voltage and current in the primary winding, to protect the power stage and limit the voltage in the secondary winding. www.JagDocs.com

Published: 11-May-2011
Engine Emission Control - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Engine Emission
Control
Diagnosis and Testing

Principles of Operation

For a detailed description of the engine emission control system and operation, refer to the relevant Description and Operation
section of the workshop manual. REFER to: (303-08C Engine Emission Control - V8 5.0L Petrol/V8 S/C 5.0L Petrol)

Engine Emission Control (Description and Operation), Engine Emission Control (Description and Operation), Engine Emission Control (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle.


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
1. Verify the customer concern.

2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection
Mechanical Electrical
Exhaust gas recirculation system
Breather hoses
Positive crankcase ventilation valve
Fuel level
Fuel contamination/grade/quality
Throttle body
Fuses
Loose or corroded electrical connectors
Exhaust Gas Recirculation (EGR) valve
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

Symptom Chart

Symptom Possible Causes Action Difficult to
start cold
Battery
Crankshaft Position (CKP)
sensor
Exhaust Gas Recirculation
(EGR) valve stuck open
Fuel system
Evaporative emissions purge
valve For battery information, CKP sensor, fuel system and purge valve tests,
refer to relevant workshop manual section. Check the EGR valve. Engine stalls
soon after
start
Breather system
disconnected/restricted
Engine Control Module (ECM)
relay
MAF sensor
Ignition system
Air filter restricted
Air leakage
Fuel lines Check the engine breather hoses, PCV, etc. Check the Engine Control
Module (ECM) relay operation. For MAF sensor, ignition system tests, air
intake and fuel line information, refer to relevant workshop manual
section. Poor throttle
response
APP sensor malfunction
TP sensors
ECT sensor
MAF sensor
Transmission malfunction
Traction control event Air
leakage For APP, TP, ECT, MAF sensor tests, intake system checks and
transmission information, refer to relevant workshop manual section.
Check the breather system hoses, PCV, etc.

Published: 16-Sep-2013
Electronic Engine Controls - V8 S/C 5.0L Petrol - Electronic Engine Controls
Diagnosis and Testing

Principle of Operation

For a detailed description of electronic engine controls, refer to the relevant Description and Operation section of the workshop
manual. REFER to: (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol)

Electronic Engine Controls (Description and Operation), Electronic Engine Controls (Description and Operation), Electronic Engine Controls (Description and Operation).
Inspection and Verification

1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Engine oil level and condition
Cooling system coolant level
Fuel level
Fuel contamination/grade/quality
Throttle body
Front End Accessory Drive (FEAD) belt
Air cleaner condition
Fuses
Wiring harness
Electrical connector(s)
Sensor(s)
Engine Control Module
Transmission Control Module
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the customer concern and refer to the Symptom Chart below, alternatively,
check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
Symptom Chart

Symptom Possible Cause Action Engine non-start Engine does not crank
Security system /Immobilizer
engaged
Engine in shut-down mode
ECM relay
Battery
Starting system
Engine seized
Check that the security system is disarmed
Read DTCs and refer to DTC Index in this
section for ECM relay tests
Ensure the battery is in fully charged and
serviceable condition
For starting system tests refer to the
relevant section of the workshop manual
For engine system tests refer to the relevant
section of the workshop manual Engine cranks, but does not fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine controls
Ensure the engine breather system is free
from restriction and is correctly installed
For ignition system tests refer to the
relevant section of the workshop manual
For fuel system tests refer to the relevant
section of the workshop manual
Read DTCs and refer to DTC Index in this
section for electronic engine control tests Engine cranks and fires, but will not
start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
Ignition coil failure(s)
For purge valve tests refer to the relevant
section of the workshop manual
For fuel system tests refer to the relevant
section of the workshop manual
For ignition system tests refer to the
relevant section of the workshop manual Difficult to start Difficult cold start
Check engine coolant
level/anti-freeze content
Battery
Electronic engine controls
Exhaust gas recirculation
Check the engine coolant level and
condition. Refer to the relevant sections of
the workshop manual
Ensure the battery is in a fully charged and
serviceable condition. Refer to the battery

Symptom Possible Cause Action Engine stalls on overrun
ECM relay
Throttle position (TP)
sensors
Read DTCs and refer to DTC Index in this
section for ECM relay and TP sensor tests Engine stalls at steady speed
ECM relay
crankshaft position sensor
TP sensors
Read DTCs and refer to DTC Index in this
section for ECM relay, crankshaft position
sensor, and TP sensor tests Engine stalls with speed control
enabled
ECM relay
Read DTCs and refer to DTC Index in this
section for ECM relay tests Engine stalls when manoeuvring
ECM relay
TP sensors
Additional engine loads
(PAS, air conditioning, etc)
Transmission malfunction
CAN malfunction
Read DTCs and refer to DTC Index in this
section for ECM relay, and TP sensor tests
Check for excessive loads being placed on
the engine from PAS, air conditioning
systems etc.
Refer to the workshop manual or
transmission troubleshooting guide for
transmission system tests.
Refer to the relevant section of the
workshop manual and the electrical wiring
diagrams to perform CAN network tests. Poor driveability Engine hesitates/poor acceleration
Fuel pressure, fuel pump,
fuel lines
Injector leak
Air leakage
Electronic engine controls
Ignition system
EGR valve stuck
Transmission malfunction
Restricted pedal travel
(carpet, etc)
For fuel system tests refer to the relevant
section of the workshop manual
Carry out fuel injector leak tests, install new
injectors as necessary.
Check for leakage from air intake system
Read DTCs and refer to DTC Index in this
section for electronic engine control tests
For ignition system tests refer to the
relevant section of the workshop manual
Refer to the relevant section of the
workshop manual and check the Exhaust Gas
Recirculation (EGR) valve and associated
hoses and connections.
Refer to the workshop manual or
transmission troubleshooting guide for
transmission system tests.
Ensure accelerator pedal is free from
restriction Engine backfires
Fuel pump, fuel lines
Air leakage
Electronic engine controls
Ignition system
Sticking variable camshaft
timing (VCT) hub
For fuel system tests refer to the relevant
section of the workshop manual
Check for leakage from air intake system
Read DTCs and refer to DTC Index in this
section for electronic engine control tests
For ignition system tests refer to the
relevant section of the workshop manual
Read DTCs and refer to DTC Index in this
section for VCT system tests Engine surges
Fuel pump, fuel lines
Electronic engine controls
Ignition system
For fuel system tests refer to the relevant
section of the workshop manual
Read DTCs and refer to DTC Index in this
section for electronic engine control tests
For ignition system tests refer to the
relevant section of the workshop manual Engine detonates/knocks
Electronic engine controls
Fuel pump, fuel lines, fuel
quality
Air leakage
Sticking VCT hub
Read DTCs and refer to DTC Index in this
section for electronic engine control tests
For fuel system tests refer to the relevant
section of the workshop manual
Check for leakage from air intake system
Read DTCs and refer to DTC Index in this
section for VCT system tests www.JagDocs.com

1 Fuel supply connection 2 Electrical connector 3 Flange locking ring and seal 4 Sucking jet connector 5 Fuel pump module 6 Fuel pick up filter 7 Level sensor float 8 RH level sensor 9 Fuel filter 10 Pressure relief valve 11 Pump supply to flange connection 12 The fuel pump is a variable speed rotary vane type. The pump is energized by the fuel pump relay which is located in the RJB and the FPDM which is located under the RH floor pan above the rear suspension stabilizer bar. The relay and FPDM are controlled by the ECM.
A fine mesh filter is located in the lower section of the pump module. This provides filtration to the fuel as it is drawn into the
module. There is a winged filter on the fuel pump that gives additional protection and a life time fuel filter integrated into the
flange which eliminates the need for an additional filter further downstream in the fuel system.
The RH fuel level sensor is mounted into the pump module housing.
FUEL PUMP DRIVER MODULE (FPDM)



The FPDM is located on a bracket which is integral with the charcoal canister. The module is attached to one end of the canister with a bracket.

The fuel pump operation is regulated by a FPDM which is controlled by the ECM. The FPDM regulates the flow and pressure supplied by controlling the operation of the fuel pump using a PWM (pulse width modulation) output.

The FPDM is powered by a supply from the fuel pump relay in the RJB. The fuel pump relay is energized on opening the driver's door, pressing the start button only or pressing the start button and the footbrake (which initiates engine cranking). The FPDM supplies power to the fuel pump, and adjusts the power to control the speed of the fuel pump and thus the pressure and flow
in the fuel delivery line.

A PWM signal from the ECM tells the FPDM the required speed for the fuel pump. The on time of the PWM signal represents half the fuel pump speed, e.g. if the PWM signal has an on time of 50%, the FPDM drives the pump at 100%.
The FPDM will only energize the fuel pump if it receives a valid PWM signal, with an on time of between 4% and 50%. To switch the fuel pump off, the ECM transmits a PWM signal with an on time of 75%.
The output pressure from the fuel pump will change with changes of engine demand and fuel temperature. The ECM monitors the input from the fuel rail LP sensor and adjusts the speed of the fuel pump as necessary to maintain a nominal output
pressure of 450 kPa (4.5 bar; 65.3 lbf/in.2
), except during engine start-up. At engine start-up the target pressure for the fuel
delivery line is 630 kPa (6.3 bar; 91.4 lbf/in.2
).
If the SRS (supplemental restraint system) outputs a crash signal on the high speed CAN (controller area network), the ECM de-energizes the fuel pump relay to prevent any further fuel being pumped to the engine.

If the ECM does not detect pressure in the fuel delivery line, it stops, or refuses to start the engine and stores the appropriate DTC (diagnostic trouble code).
The ECM receives a monitoring signal from the FPDM. Any DTC's produced by the FPDM are stored by the ECM.
DTC's can be retrieved from the ECM using an approved Jaguar diagnostic system. The FPDM itself cannot be interrogated by the approved Jaguar diagnostic system.

Visual Inspection

Mechanical Electrical
Low/contaminated fuel
Fuel supply/return line(s)
Fuel tank and filler pipe
Fuel leak(s)
Fuel filler cap
Fuel filter
Push connect fittings
Fuel pump
Fuses
Links
Relays
Fuel Pump Driver Module (FPDM)
Fuel pump module
Sensor(s)
Engine control module (ECM)
Rear Junction Box (RJB)
Restraints Control Module (RCM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and proceed to the DTC Index

Symptom Chart

Symptom Possible Causes Action Engine cranks, but does not
fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine control
Ensure the engine breather system is free from
restriction and is correctly installed
Check for ignition system, fuel system and electronic
engine control DTCs and refer to the relevant DTC
Index Engine cranks and fires, but
will not start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
HT short to ground (tracking)
check rubber boots for
cracks/damage
Ignition system
Check for evaporative emissions, fuel system and
ignition system related DTCs and refer to the
relevant DTC Index Difficult cold start
Engine coolant level/anti-
freeze content
Battery
Electronic engine controls
Fuel pump
Purge valve
Check the engine coolant level and condition
Ensure the battery is in a fully charged and
serviceable condition
Check for electronic engine controls, engine
emissions, fuel system and evaporative emissions
system related DTCs and refer to the relevant DTC
Index Difficult hot start
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Difficult to start after hot
soak (vehicle standing,
engine off, after engine has
reached operating
temperature)
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Engine stalls soon after start
Breather system
disconnected/restricted
ECM relay
Electronic engine control
Ignition system
Air intake system restricted
Air leakage
Fuel lines
Ensure the engine breather system is free from
restriction and is correctly installed
Check for electronic engine control, ignition system
and fuel system related DTCs and refer to the
relevant DTC Index
Check for blockage in air filter element and air
intake system
Check for air leakage in air intake system Engine hesitates/poor
acceleration
Fuel pressure, fuel pump,
fuel lines
Injector leak
Air leakage
Check for fuel system related DTCs and refer to the
relevant DTC Index
Check for injector leak, install new injector as
required www.JagDocs.com

Warning Devices - Warning Devices
Diagnosis and Testing

Principles of Operation Published: 29-Apr-2013

For a detailed description of the Blindspot Monitoring system, refer to the relevant Description and Operation sections in the
workshop manual. REFER to: (413-09 Warning Devices)

Blindspot Monitoring System (Description and Operation), Blindspot Monitoring System (Description and Operation), Blindspot Monitoring System (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

NOTE: Particular attention should be paid to the following items where DTCs may not be logged:

Check for contamination (e.g. dirt, grime, frosting, ice) around the blindspot monitoring sensors and clear.

Visual Inspection
Mechanical Electrical
Exterior rear view mirror glass
Mud or sleet contamination around rear bumper area
Blindspot Monitoring Modules
Fuse(s)
Relay(s)
Wiring Harness
Electrical connector(s)
Blindspot Monitoring Modules
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively, check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

Symptom Chart

Symptom Possible Causes Action
The instrument cluster
displays 'BSM System Fault'
DTC B11C915 is logged within
the left hand Blind Spot
Monitoring module
The Left Alert icon is
constantly illuminated
Left driver display
alert LED circuit -
short to power Refer to the electrical circuit diagrams and check left driver
display alert LED circuit for short to power
The instrument cluster
displays 'BSM System Fault'
DTC B11C915 is logged within
the left hand Blind Spot
Monitoring module
No short to power or open
circuit fault on the driver
display status LED circuit
Left mirror ground
circuit - open
circuit Refer to the electrical circuit diagrams and check the left
mirror ground circuit for open circuit
The instrument cluster
displays 'BSM System Fault'
DTC B11C915 is logged within
the right hand Blind Spot
Monitoring module
No short to power or open
circuit fault on the driver
display status LED circuit
Right mirror
ground circuit -
open circuit Refer to the electrical circuit diagrams and check the right
mirror ground circuit for open circuit