Torque bolt JAGUAR XFR 2010 1.G Manual PDF

Published: 11-May-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol -

CAUTION: CAUTION: Use only Shell M1375.4 Automatic transmission fluid. Use of any other fluids may result in a
transmission malfunction or failure.

Description Intervals Normal maintenance Filled for life. Severe duty maintenance Change the fluid at 48,000 km (30,000 miles) intervals.
NOTE: Lubricants, Fluids, Sealers and Adhesives

Description Specification Transmission fluid Shell M1375.4 Sealant WSS-M4G323-A6 Metal surface cleaner WSW-M5B392-A High temperature grease Molecote FB180
NOTE: General Specifications



Vehicle

Engine

Approximate
Liters Refill capacity approximate dry capacity, includes cooler and tubes. Check the level at
normal operating temperature. DO NOT OVERFILL. If it is necessary to add or change
fluid, use only fluid which has been certified by the supplier as meeting the Jaguar Cars
Ltd specification shown. U.S. Quarts XJ
All
vehicles 10.0 10.57
NOTE: Torque Specifications

Description Nm lb-ft lb-in Transmission retaining bolts 48 35 - Transmission mount retaining bolts 51 38 - Transmission fluid fill plug A A A Transmission control module (TCM) and main control valve body retaining bolts 8 - 53 Output shaft flange retaining nut 60 44 - Torque converter retaining bolts 62 46 - Transmission fluid cooler tube retaining bolt 22 16 - Transmission fluid drain plug 8 - 53 Transmission fluid pan, gasket and filter retaining bolts 8 - 53 A = refer to the procedure for correct torque sequence

The TCM can be reprogrammed using a Jaguar approved diagnostic system using a flash code. The TCM processor has a 440 kb internal flash memory. Of this capacity, approximately 370 kb are used by the basic transmission program. The remainder,
approximately 70 kb is used to store vehicle-specific application data.

Engine Stall

If the vehicle stalls it will coast down in gear, with the transmission providing drive to the engine. A restart can be attempted
at this point and the engine may start and the driver can continue.

If the coast down speed reduces such that the speed of the engine is less than 600 rev/min, the transmission will go to
neutral, D illumination will flash in the instrument cluster. The driver needs to select neutral or park and then press the brake
pedal to restart the engine.

If the start/stop button is pressed when driving, the message ENGINE STOP BUTTON PRESSED is displayed in the message
center but there will be no change to the ignition state. If the driver requires to switch off the engine, the start/stop button
must be pressed for a second time. The engine will be stopped and will be back driven by the transmission as the vehicle
coasts down. When the engine speed is less than 600 rev/min the transmission engages neutral (flashing D illumination in the
instrument cluster). When vehicle speed is less than 2 km/h (1.2 mph) Park is engaged. The JaguarDrive selector automatically
rotates back to its lowered P position and the vehicle ignition is switched off.

The park engagement is prevented in a stall case as the ignition power is on and D was the last selected gear. The park
engagement speed at ignition off is from the least value of the wheel speeds (CAN signal) and transmission output speed (internal signal).


TRANSMISSION Component Description

The transmission comprises the main casing which houses all of the transmission components. The main casing also
incorporates an integral bell housing.

A fluid pan is attached to the lower face of the main casing and is secured with bolts. The fluid pan is sealed to the main
casing with a gasket. Removal of the fluid pan allows access to the Mechatronic valve block. The fluid pan has a magnet
located around the drain plug which collects any metallic particles present in the transmission fluid.

A fluid filter is located inside the fluid pan. If the transmission fluid becomes contaminated or after any service work, the fluid
pan with integral filter must be replaced.

The integral bell housing provides protection for the torque converter assembly and also provides the attachment for the
gearbox to the engine cylinder block. The torque converter is a non-serviceable assembly which also contains the lock-up clutch
mechanism. The torque converter drives a crescent type pump via drive tangs. The fluid pump is located in the main casing,
behind the torque converter.
The main casing contains the following major components:
Input shaft
Output shaft
Mechatronic valve block which contains the solenoids, speed sensors and the TCM Three rotating multiplate drive clutches
Two fixed multiplate brake clutches
A single planetary gear train and a double planetary gear train.

12.
13.
14.



















Make sure that the alignment mark is visible through
the inspection hole on removal of the last torque
converter bolt.























NOTE: Mark the position of the driveshaft on the
transmission flange.

12.
13.
14.



















Make sure that the alignment mark is visible through
the inspection hole on removal of the last torque
converter bolt.























NOTE: Mark the position of the driveshaft on the
transmission flange.

13.
14.
Make sure that the alignment mark is visable
through the inspection hole on removal of the last
torque converter bolt.















15.
WARNING: Make sure that the transmission is secured with
suitable retaining straps.
Using a suitable stand, support the transmission.

Fuel system Electronic returnless fuel system (ERFS) Fuel tank Multi layer plastic Fuel tank sender unit Mounted on the body of the fuel pump Fuel filter Located in the fuel tank Fuel pump Electric,located in the fuel tank System pressure 4.5 bar - 65 lbf/in2 Capacities Liters Fuel tank capacity 71.1 (total) / 69.5 (useable) Torque Specifications
Item Nm lb-ft lb-in Fuel tank filler pipe bracket retaining nut 9 - 80 Fuel tank filler pipe bracket retaining bolt 9 - 80 Fuel tank support strap retaining bolts 35 26 - Fuel / vapor tube bracket retaining bolt in engine compartment 5 - 44 Fuel / vapor tube bracket to underbody retaining bolts 7 - 62 Fuel pump and sender unit locking ring 250 184 -

Torque: Bolt: 9 Nm
1. To install, reverse the removal procedure.

15.























16. NOTE: Tighten the bolts in the indicated sequence.

Torque: 48 Nm

DTC Description Possible Cause Action B100D96
Column Lock
Authorisation -
Component
internal failure
Battery voltage at electric
steering column lock control
module too low
Torque load on steering
column
CAN fault
Electric steering column lock
control module - Internal
failure
Clear DTC, repeatedly lock and unlock car using the
key fob and retest
If fault persists, check that the vehicle battery supply
voltage is between 9-16 volts. Rectify as required
Ensure the column lock bolt movement is not
obstructed or restricted (the parked position of the
road wheels may be exerting a turning force through
the steering column, preventing the lock from
releasing. The steering wheel may need to be held
against the force to allow the column lock to
release). Clear DTC, repeatedly lock and unlock car
using the key fob and retest
If fault persists, complete a CAN network integrity
test using the manufacturers approved diagnostic
system. Alternatively, refer to the electrical circuit
diagrams and check CAN circuits between the central
junction box, the instrument cluster and the
electronic steering column lock. Refer to the electrical
circuit diagrams and check the central junction box,
the instrument cluster and the electronic steering
column lock power and ground supply circuits for short
circuit to ground, short circuit to power, open circuit,
high resistance. Repair circuit(s) as required. Clear
DTC, perform an on demand self-test and retest
If fault persists, check and install a new electric
steering column lock control module as required B102487 Start Control Unit
Smart card docking station
failure - slave node not
responding Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check the smart card docking
station LIN circuit for short, open circuit. Suspect the smart
card docking station, check and install a new docking station
as required, refer to the new module/component installation
note at the top of the DTC Index B104611
Front Fog Lamp
Control Switch
Fog lamp switch circuit - short
to ground Refer to the electrical circuit diagrams and check fog lamp
switch circuit for short to ground B104615
Front Fog Lamp
Control Switch
Fog lamp switch circuit - short
to power, open circuit Refer to the electrical circuit diagrams and check fog lamp
switch circuit for short to power, open circuit B104811
Brake Fluid Level
Switch
Brake fluid level switch circuit
- short to ground Refer to the electrical circuit diagrams and check brake fluid
level switch circuit for short to ground B10A011
Wiper/ Washer
Switch
Wash/wipe circuit - short to
ground Refer to the electrical circuit diagrams and check wash/wipe
circuit for short to ground B10A015
Wiper/ Washer
Switch
Wash/wipe circuit - short to
power, open circuit Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check wash/wipe circuit for
short to power, open circuit B10A611 Main Light Switch
Master lighting switch circuit -
short to ground Refer to the electrical circuit diagrams and check master
lighting switch circuit for short to ground B10A615 Main Light Switch
Master lighting switch circuit -
short to power, open circuit Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check master lighting switch
circuit for short to power, open circuit B112B87
Steering Wheel
Module
Steering wheel module failure
- slave node not responding Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check the clockspring LIN
circuit for short, open circuit. Suspect the clockspring, check
and install a new clockspring as required, refer to the new
module/component installation note at the top of the DTC
Index B115C7A
Transfer Fuel
Pump
Fuel pump system fault Check for fuel system jet pump or jet pump fuel level sensor
fault B1A8515
Ambient Light
Sensor
Autolamp sensor circuit - short
to power, open circuit Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check autolamp sensor circuit
for short to power, open circuit

Europe

Rest of
world Vehicles fitted without electrical optional extras Vehicles fitted with electrical optional extras Vehicles fitted with 2.7L diesel engine 90 Ahr 90 Ahr 90
Ahr Vehicles fitted with 3.0L petrol engine 80 Ahr 90 Ahr 90
Ahr Vehicles fitted with 4.2L petrol engine 90 Ahr 90 Ahr 90
Ahr Battery cold cranking Specification
Item Specification 90 Ahr 800 Amps 80 Ahr 700 Amps Torque Specifications
Description Nm lb-ft lb-in Battery positive cable to rear junction box retaining nut 12 9 - Battery monitoring system retaining nut to battery positive terminal 5 - 44 Battery ground cable to body retaining bolt 12 9 - Battery tray 10 - 89 Battery cable terminal 6 - 53 Battery clamp bolt 8 - 71