KIA CARNIVAL 2007 Workshop Manual

5.Installation is the reverse the removal.
ADJUSTMENT
GLASS ADJUSTMENT
a. Check the glass run channel for damage or deterioration, and replace them necessary.
1. Remove the following parts.
a. Quadrant cover.
b. Door trim.
2. Carefully move the glass until you can see the glass mounting bolts, then loosen them.
3. Check that the glass moves smoothly.
4. Raise the glass fully, and check for gaps.
Check that the glass contacts the glass run channel evenly.
5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
a. Use a 12mm (1/2in.) diameter hose (A).
b. Adjust the rate of water flow as shown (B).
c. Do not use a nozzle.
d. Hold the hose about 300mm(12in.) away from The door (C).
DOOR POSITION ADJUSTMENT
a.After installing the door, check for a flush fit with the Body, then check for equal gaps between the front,
Rear, and bottom, door edges and the body. Check That the door and body edges are parallel. Before
Adjusting, replace the mounting bolts.
1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
a. Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.

b.Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as
necessary to equalize the gaps.
c. Place a shop towel (D) on the jack (E) to prevent damage to the door when adjusting the door.
3.Check that the door and body edges are parallel.
4.Grease the pivot portions of the hinges indicated by the arrows.
5.Check for water leaks.
DOOR STRIKER ADJUSTMENT
Make sure the door latches securely without slamming It.
If necessary, adjust the striker (A): The striker nuts Are fixed. The strike can be fine adjusted up or down, and in or
out. striker ceater to be adjusted max ± 1.5mm
1. Loosen the screws (B), then insert a shop towel between the body and striker(A).

2.Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer.
Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door
latches properly, tighten the screws and recheck.

Rear Door

2007 > 2.7L V6 GASOLINE >
COMPONENTS

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
REAR DOOR TRIM REPLACEMENT
a. Take care not to scratch the door trim and other parts.
b. Put on gloves to protect your hands.
1. Remove the front side trim(A) and rear side trim.
2.Disconnect the clip (A), remove the inside handle (B).
3.Loosen the inside handle cover (A) mounting screws, remove the inside handle cover.
4.Loosen the trim (A) mounting screws, remove the trim.

5.Installation is the reverse of removal.
GLASS REPLACEMENT
1.Remove the following items.
a. Door trim.
b. Door belt weather strip.
c. Rear channel.
a.Take care not to drop to glass and scratch the glass surface.
2. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass run from the door
panel and carefully pull the glass out through the window slot.
3.Installation is the reverse of removal.
a.Roll the glass up and down to see if it will move freely without binding.
b. Make sure that there is no gap between the glass and glass run channel when the glass is closed.
c. Adjust the position of the glass as necessary.
POWER WINDOW MOTOR REPLACEMENT
1.Remove the rear door trim.

2.After disconnecting the connector (B), remove the power window motor (A).
3.Installation is the reverse of removal.
a.Roll the glass up and down to see if it move will freely without binding.
OUT SIDE HANDLE REPLACEMENT
1.Remove the following items.
a. Door trim.
b. Door trim seal.
c. Actuator.
2. Loosen the mounting bolt, then remove the outside handle bracket (A).
3.Remove the outside handle (A).

4.Installation is the reverse of removal.
a.Make sure the door locks and opens properly.
LATCH ASSEMBLY REPLACEMENT
1.Remove the following parts.
a. Door trim.
b. Door trim seal.
2. Disconnect the connector.
3. Loosen the latch mounting screws, remove the latch (A).
4.Installation is the reverse the removal.
a.Make sure the door lock and opens properly.
REGULATOR ASSEMBLY REPLACEMENT
1.Remove the following parts.
a. Door trim.
b. Door trim seal.
c. Glass.

2.Disconnect the connector (B).
3. After loose the dooring module mounting nuts, remove the window regulator (A).
4.Installation is the reverse of removal.
a.Make sure the connector is plugged in properly and each rod is connected securely.
b. Make sure the door lock and open properly.
INSIDE HANDLE REPLACEMENT
1.Disconnect the clip (A), remove the inside handle (B).
2.Installation is the reverse of removal.
a.Make sure the door lock and open properly.
CHANNEL REPLACEMENT
1.Remove the door trim.
2. Remove the glass.
3. Loosen the channel mounting nuts, remove the channel (A).