lock KIA CARNIVAL 2007 Workshop Manual

VARIANT CODING
The HECU is programmed with a variant code based on the vehicle powertrain configuration. This variant code is
used to determine the appropriate ESP calculations. Variant code programming should be performed whenever an
HECU is replaced.
PROCEDURE OF VARIANT CODING1. Install a PCM(ECM & TCM)/ESP normally.
2. Connect the scan tool to the data link connector located underneath the dash panel.
3. Select vehicle name.
4. Select ANTI- LOCK BRAKE SYSTEM.

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
HOOD Type Rear hinged, gas lifter type
REAR DOOR Construction
Regulator system
Locking system Front hinged, full door construction
X- ARM type
Pin- fork system
FRONT DOOR Construction
Regulator system
Locking system Sliding door construction
Wire drum type
Pin- fork system
TAILGATE Type Inner hinged, gas lifter type
GLASS
THICKNESS Windshield glass
Front door glass
Rear door glass
Rear window glass 5mm
4mm
4mm
3.5mm
SEAT BELTS Front
Rear 3 point type with Emergency Locking Retractor
(E.L.R)
3 point type with Emergency Locking Retractor
(E.L.R)
TIGHTENING TORQUE
Items
N.mKgf.m Lbf.ft
Front and rear doors Door hinge to body
Door hinge to door
Striker
Glass mounting bolt
Outside handle mounting bolt
Rear channel mounting nut 33.3~41.2
21.6~26.5
6.9~10.8
7.8~11.8
6.9~10.8
7.8~11.8 3.4~4.2
2.2~2.7
0.7~1.1
0.8~1.2
0.7~1.1
0.8~1.224.6~30.4
15.9~19.5
5.1~8.0
5.8~8.7
5.1~8.0
5.8~8.7
Tailgate Tailgate hinge to body
Tailgate hinge to tailgate
Tailgate lift mounting bolt
Key cylinder mounting nut 6.9~8.8
6.9~8.8
6.9~8.8
6.9~10.8 0.7~0.9
0.7~0.9
0.7~0.9
0.7~1.15.1~6.5
5.1~6.5
5.1~6.5
5.1~8.0
Hood Hood hinge to body
Hood hinge to hood
Hood latch to body 21.6~26.5
21.6~26.5
6.9~10.8 2.2~2.7
2.2~2.7
0.7~1.115.9~19.5
15.9~19.5
5.1~8.0
Seat Front seat mounting bolts
Rear seat mounting bolts 43.1~64.7
43.1~64.74.4~6.6
4.4~6.631.8~47.7
31.8~47.7
Seat belt Front seat belt height adjuster
Front seat belt buckle
mounting bolt
Front seat belt anchor
mounting bolt
Front seat belt lower anchor
Front seat belt upper anchor
Rear seat belt anchor
attaching bolt
Rear seat belt retractor
mounting bolt 39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
39.2~53.9
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.5
4.0~5.528.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8
28.9~39.8

2007 > 2.7L V6 GASOLINE >
REPLACEMENT
HOOD ASSEMBLY REPLACEMENT
a. When removing and installing the hood, an assistant is necessary.
b. Take care not to damage the hood and body.
c. When removing the clips, use a clip remover.
1. Disconnect the windshield washer nozzle connecting tube (D).
2. Using a screwdriver (E), lift up slightly the socket clips (F) of both ends on the lifter (G), and then remove the lifter
from the bracket (H).
3. After loosen the hood hinge (B) mounting bolts, remove the hood (C).
4. Installation is the reverse of removal.
a.Make sure the hood opens properly and locks securely.
b. Adjust the hood alignment.

2.Installation is the reverse of removal.
a.Make sure the hood latch cable is connected properly.
b. Make sure the hood locks securely.
HOOD LATCH REPLACEMENT
1.Detach the clips, then remove the under cover(A).
2.Detach the clips, then remove the hood latch cover(A).

3.Remove the hood latch (A) mounting bolts.
4. Remove the latch (A).
5.Disconnect the hood latch cable (A) and Remove the latch (B).
6.Installation is the reverse of removal.
a.Make sure the hood latch cable is connected properly.
b. Make sure the hood locks securely.
COWL TOP COVER REPLACEMENT

2.Installation is the reverse of removal.
LATCH ASSEMBLY REPLACEMENT
1.Remove the tailgate trim.
2. Disconnect the outside handle rod (A), connector (B).
3.After loosening the mounting screws, then remove the latch assembly (A).
4.Installation is the reverse of removal.
a. Make sure the connector is connected properly and the connecting rod is connected properly.
b. Make sure the tailgate opens properly and locks securely.
ACTUATOR ASSEMBLY REPLACEMENT
1.Remove the tailgate trim.
2. Disconnect the outside handle rod (A), actuator rod (B), key cylinder rod (C) and connector.
3. After loosening the mounting bolt and nuts, then remove the actuator assembly (D).

4.Installation is the reverse of removal.
a.Make sure the connector is connected properly and the connecting rod is connected properly.
b. Make sure the tailgate opens properly and locks securely.
OUTSIDE HANDLE REPLACEMENT
1.Remove the tailgate trim.
2. After loosening the mounting bolt and nuts, then remove the tailgate garnish (A).
3.Disconnect the outside handle rod (A).
4. Loosen the outside handle (B) mounting bolts.

5.Installation is the reverse of removal.
a.Make sure the tailgate opens properly and locks securely.
LIFTER REPLACEMENT
1.Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter
from the bracket (C).

5.Installation is the reverse of removal.
a.Make sure the tailgate opens properly and locks securely.
POWER TAILGATE MOTER ASSEMBLY REPLACEMENT
1.Remove the rear seat assembly.
2. Remove the luggage trim.
3. Disconnect the clip (A), remove the tailgate lifter (B).
4.Disconnect the connector.
5. After loosening the mounting bolts, then remove the tailgate motor assembly (A).
6.Installation is the reverse of removal.

a.Make sure the connector is plugged in properly.
b. Make sure the tailgate opens properly and locks securely.
REAR WIPER REPLACEMENT
1.Using a screwdriver, detach cover (A).
2.Remover the rear wiper (A).
3.Installation is the reverse of removal.
REAR WIPER MOTER ASSEMBLY REPLACEMENT
1.Remove the tailgate trim.
2. Remove the rear wiper.