lock KIA CARNIVAL 2007 Manual PDF

2.Install the rear assist arm (A) ball joint self - locking nut (B) and the cotter pin.
Tightening torque Nm (kgf.m, lb - ft) :
160 ~ 180 (16 ~ 18, 115.7 ~ 130.2)
3.Install the brake caliper mounting bolts (A).
Tightening torque Nm (kgf.m, lb - ft) :
50 ~ 60 (5.0 ~ 6.0, 36.2 ~ 43.4)
4.Install the wheel and the tire (A) to the rear hub (B).
Tightening torque Nm (kgf.m, lb - ft) :
90 ~ 110 (9 ~ 11, 65.1 ~ 79.5)

Be careful not to damage the hub bolts (C) when installing the rear wheel and tire (A).
INSPECTION
1.Check the bushing for wear and deterioration.
2. Check the upper arm for bending or breakage.
3. Check the ball joint for rotating torque.
(1) If there is a crack in the dust cover, replace it and add grease.
(2) Move the stabilizer link ball joint stud several times in a circular motion.
(3) Mount the self - locking nut on the ball joint, and then measure the ball joint rotating torque.
Specified torque :
1 ~ 3 Nm (10 ~ 30 kgf.cm, 0.72 ~ 2.17 lb - ft)
Measure a torque by using the special tool(09532- 11600) and torque wrench, at the range of 0.5 - 2 rpm
after moving the ball joint stud 10 times at room temperature.
(4)If the rotating torque exceeds the upper limit of standard value, replace the upper arm assembly.
(5) Even if the rotating torque is below the lower limit of the standard value, the ball joint may be reused unless it
has drag and excessive play.

3.Check the ball joint for rotating torque.
(1) If there is a crack in the dust cover, replace it and add grease.
(2) Shake the stabilizer link ball joint stud several times.
(3) Mount the self - locking nut on the ball joint, and then measure the ball joint rotating torque.
Specified torque :
0.5 ~ 2.5 Nm (5 ~ 25 kgf.m, 3.62 ~ 1.81 lb - ft)
Measure torque using the special tool(09532- 11600) and torque wrench at the range of 0.5 - 2 rpm after
moving the ball joint stud 10 times at room temperature.
(4)If the rotating torque exceeds the upper limit of standard value, replace the upper arm assembly.
(5) Even if the rotating torque is below the lower limit of the standard value, the ball joint may be reused unless it
has drag and excessive play.

2007 > 2.7L V6 GASOLINE >
WHEEL ALIGNMENT
When using commercially available computerized four wheel alignment equipment (caster, camber, toe) to inspect the
front wheel alignment, always position the car on a level surface with the front wheels facing straight ahead.
Prior to inspection, make sure that the front suspension and steering system are in normal operating condition and
that the wheels and tires face straight ahead and the tires are inflated to the specified pressure.
TOE
Toe is a measurement of how much the front of the wheels are turned in or out from the straight- ahead position.
Item Description
A - B < 0 Positive (+) toe (toe in)
A - B > 0 Negative ( - ) toe (toe out)
When the wheels are turned in toward the front of the vehicle, toe is positive (+) (toe in). When the wheels are turned
out toward the front of the vehicle, toe is negative(- ) (toe out). Toe is measured in degrees, from side to side, and
totaled.
[FRONT]
Toe- in(B - A or angle a+b) is adjusted by turning the tie rod turnbuckles. Toe- in on the left front wheel can be reduced
by turning the tie rod toward the rear of the car. Toe- in change is adjusted by turning the tie rods for the right and left
heels simultaneously at the same amount as follows.
Standard value :
Toe- in (B- A) mm (in) : 0 ± 2 (0 ± 0.0787)
a. Toe- in adjustment should be made by turning the right and left tie rods at the same amount.
b. When adjusting toe - in, loosen the outer bellows clip to prevent twisting the bellows.
c. After the adjustment, tighten the tie rod end lock nuts firmly and reinstall the bellows clip.
d. Adjust each toe - in to be the range of ±1mm.
Tie rod(A) Specified torque Nm (kgf.m, lb - ft) :
70 ~ 80 (7 ~ 8, 50.6 ~ 57.8)

[REAR]
Standard value :
Toe- in (B- A) mm (in) : 2.6 ± 2 (0.1024 ± 0.0787)
Adjust the toe - in by turning the cambolt of the assist arm.
Left cambolt : Clockwise → toe - in
Right cambolt : Clockwise → toe - out
The variation of toe by a rotation of the cambolt :
About 3.2 mm (0.126 in)
a. Each toe should be within ±1 mm (± 0.039 in).
If the difference between right and left is not within +2mm (0.079 in), repeat adjustment.
b. After adjusting the cambolt, tighten the nut to the specified torque.
Specified torque
90 ~ 120 Nm (9 ~ 12 kgf.m, 65.1 ~ 86.8 lb - ft)
CAMBER
[FRONT]
Camber is the inward or outward tilting of the wheels at the top.

ItemDescription
A Positive camber angle
B True vertical
When the wheel tilts out at the top, then the camber is positive (+).
When the wheel tilts in at the top, then the camber is negative(- ).
Standard value : 0° ± 30´
Difference between right and left angle is within 0° 30´
Camber is pre- set at the factory and doesn't need to be adjusted. If the camber is not within the standard value,
replace the bent or damaged parts.
[REAR]
Standard value : - 6´ ± 30´
Difference between right and left angle is within 0° 30´
Adjust the camber by turning the cambolt of the rear upper arm.
Left cambolt : Clockwise → camber(- )
Right cambolt : Clockwise →camber(+)
The variation of camber by a rotation of the cambolt :
About 0°8´35´´
CASTER
Caster is the tilting of the strut axis either forward or backward from vertical. A backward tilt is positive (+) and a
forward tilt is negative ( - ).
Caster is pre- set at the factory and doesn't need to be adjusted. If the caster is not within the standard value, replace
the bent or damaged parts.

CHECKING POWER STEERING BELT TENSION
Refer to EM group(Timing system).
CHECKING POWER STEERING FLUID LEVEL
1.Position the vehicle on a level surface.
2. Start the engine. With the vehicle kept stationary, turn the steering wheel several times continuously to raise the
fluid temperature to 50- 60°C (122 - 140°F).
3. With the engine at idle, turn the steering wheel fully clockwise and counter- clockwise several times.
4. Make sure that there is no foaming or cloudiness in the reservoir fluid.
5. Stop the engine and check for any difference in fluid level between a stationary and a running engine.
a.If the fluid level varies 5 mm (0.2 in) or more, bleed the system again.
b. If the fluid level suddenly rises after stopping the engine, further bleeding is required.
c. Incomplete bleeding will produce a chattering sound in the pump and noise in the flow control valve, and
lead to decreased durability of the pump.
REPLACING POWER STEERING FLUID
1.Jack up the front wheels and support them with jackstands.
2. Disconnect the return hose from the oil reservoir and plug the oil reservoir.
3. Connect a vinyl hose to the disconnected return hose, and drain the oil into a container.
4. Remove the fuel pump fuse, then start the engine and wait for the engine to stall. Next, while operating the starting
motor intermittently, turn the steering wheel all the way to the left and then to the right several times to drain the
fluid.
5. Connect the return hoses, then fill the oil reservoir with the specified fluid.
6. Reinstall the fuel pump fuse.
7. Start the engine. Check for oil leakage.
8. Stop the engine.
9. Bleed the system.
Power steering fluid type : PSF - 3
Total quantity : Approx 1.1 liter
AIR BLEEDING
1.Remove the fuel pump fuse, then start the engine and wait for the engine to stall. Next, while operating the starting
motor intermittently (for 15 ~ 20 seconds), turn the steering wheel all the way to the left and then to the right five or
six times.

2007 > 2.7L V6 GASOLINE >
SPECIFICATIONS
Items Specifications
Steering column/ shaft Type
Tilt
Tilt stroke +7°/ - 11.7°
Steering gear Type
Rack & pinion
Rack stroke VRS On
148 mm (5.827 in)
VRS Off 156 mm (6.142 in)
Power steering pump Type
Vane
Diesel Relief pressure
90 kgf/cm²
Discharge 9.6 cc/rev
Gasoline Relief pressure
90 kgf/cm²
Discharge 10.5 cc/rev
SERVICE STANDARD
Items Specifications
Steering wheel free play 30 mm (1.12 in)
Steering angle VRS on
Inner
38.64°
Outer 31.78°
VRS off Inner
41.91°
Outer 33.54°
TIGHTENING TORQUE
Items NmKgf.m Lb- ft
Steering wheel lock nut 40 ~ 504.0 ~ 5.0 29 ~ 36
Steering column mounting bolts and nut 13 ~ 181.3 ~ 1.89.4 ~ 13.0
Bolt connecting steering column to universal
joint 15 ~ 20
1.5 ~ 2.010.8 ~ 14.5
Bolt connecting universal joint to steering gear 13 ~ 181.3 ~ 1.89.4 ~ 13.0
Steering column mounting bolts and nut 13 ~ 181.3 ~ 1.89.4 ~ 13.0
Tie rod end castle nut 35 ~ 453.5 ~ 4.5 25 ~ 33
Front lower arm ball joint assembly bolts 90 ~ 1209.0 ~ 12.0 65 ~ 87
Stabilizer link to strut assembly nut 100 ~ 12010.0 ~ 12.0 72 ~ 87
Rear roll stopper to sub- frame bolts 50 ~ 605.0 ~ 6.0 36 ~ 43
Pressure tube to valve body housing nut 12 ~ 181.2 ~ 1.8 9 ~ 13
Pressure tube to oil pump eye bolt 65 ~ 756.5 ~ 7.5 47 ~ 54
Return tube to valve body housing nut 12 ~ 181.2 ~ 1.8 9 ~ 13
Power steering gear box to sub- frame bots 90 ~ 1109.0 ~ 11.0 65 ~ 80
LUBRICANT
Item Lubricant Quantity
Power steering fluid PSF - 31.1 L

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the negative terminal (A) from the battery and then wait for 30 seconds.
2.Loosen the bolts in the illustration and then remove the horn pad (A).
3.Disconnect the connectors and remove the steering wheel lock nut.

Tightening torque Nm (kgf.m, lb - ft):
40 ~ 50 (4.0 ~ 5.0, 29 ~ 36)
4. After making the marks on the steering wheel and shaft for reinstallation, remove the steering wheel using a SST
(09561- 11002).
Do not hammer on the steering wheel to remove it ; it may damage the steering column.
5.Loosen the screws, and then remove the lower crash pad (A).
6.Loosen the screws, and then remove the steering column upper (B) and lower shrouds (A).
7.Disconnect the connectors (A) and then remove the clock sprig (B).