KIA VENGA 2015 Service Manual

Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot weather above 32 °C (90 °F) G : Driving in mountainous areas.
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving over 170 km/h (106 mile/h)
Suspension ball jointsI C, D, E, F, G
Disc brakes and pads, calipers and rotors I C, D, E, G, H
Parking brake I C, D, G, H
Drive shaft and boots I C, D, E, G, H, I, J
Climate control air filter (if equipped) R C, E
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition Driving condition
41
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 41

42
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*1
: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc., replace the fuel filter immediately reg ard-
less of maintenance schedule. We recommend that you consult an authorised Kia dealer.
* 4
: The engine oil level should be checked regularly and maintained properly.
Operating with an insufficient amount oil can damage the engine, and such damage is not covered by warranty.
Number of months or driving distance, whichever comes first
Months24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
For Europe
Drive belts * 1
Except Europe
Engine oil and For Europe* 4
RRR RRRRR
engine oil filter * 2
*3
Except Europe
Air cleaner filter For China, India,
Middle East
Except China, India, Middle East I R I R I R I R
MAINTENANCE INTERVALS
MAINTENANCE ITEM
Replace every 15,000 km (10,000 miles)
Replace every 10,000 km (6,000 miles) or 12 months
At first, inspect 60,000 km (40,000 miles)or 48 months
after that, inspect every 30,000 km
(20,000 miles)or 24 months
At first, inspect 80,000 km
(50,000 miles) or 48 months
after that, inspect every 20,000 km
(12,500 miles) or 12 months
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 42

NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE (CONT.)
Number of months or driving distance, whichever comes first
Months
24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
Vapour hose and fuel filler cap
Fuel filter cartridge For Europe *
5Except Europe*6
Fuel lines, hoses and connections
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 5
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently.
If there are some important safety matters like fuel flow restriction, surging, loss of power, hard starting problem etc., repl ace
the fuel filter immediately regardless of maintenance schedule. We recommend that you consult an authorised Kia dealer.
* 6
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. Kia recommends "every 7,500km
inspection, every 15,000km replacement".
If there are some important safety matters like fuel flow restriction, surging, loss of power, hard starting problem etc., repl ace
the fuel filter immediately regardless of maintenance schedule. We recommend that you consult an authorised Kia dealer.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
Inspect every 30,000 km or 24 months
Inspect every 30,000 km or 24 months,
and replace every 60,000 km or 48 months
Inspect every 60,000 km or 48 months
43
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 43

44
NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*7
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
At first, replace at 210,000 km (120,000 miles) or 120 months:
after that, replace every 30,000 km (20,000 miles) or 24 months
Inspect every 30,000 km or 24 months
Number of months or driving distance, whichever comes first
Months24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
Cooling system
For Europe
Engine coolant * 7
Except Europe
Battery condition
Brake lines, hoses and connections I I I I I I I I
Parking brake
I I I I I I I I
Brake/clutch fluid For Europe
Except Europe I I I I I I I IInspect “Coolant level adjustment and leak” every day
At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months
Replaceevery 30,000 km or 24 months
At first, replace at 200,000 km (120,000 miles) or 120 months:
after that, replace every 40,000 km (25,000 miles) or 24 months
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 44

NORMAL MAINTENANCE SCHEDULE - 1.4L/1.6L DIESEL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCEINTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months
24 48 72 96 120 144 168 192
Miles×1,000 20 40 60 80 100 120 140 160
Km×1,000 30 60 90 120 150 180 210 240
Disc brakes and pads I I I I I I I I
Steering gear rack, linkage and boots I I I I I I I I
Drive shaft and boots I I I I I I I I
Tyre (pressure & tread wear) I I I I I I I I
Suspension ball jointsIII IIIII
Air conditioner compressor (if equipped)
III II I I I
Climate control air filter (if equipped)
Manual transaxle fluid (if equipped)
Automatic transaxle fluid (if equipped)
Exhaust system I I I I I I I IReplace every 30,000 km or 24 months
Inspect every 60,000 km or 48 months
Inspect every 60,000 km or 48 months
45
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 45

46
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - 1.4L/1.6L DIESEL ENGINE
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Engine oil and For Europe R Every 15,000 km (10,000 miles) or
12months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
For Europe
Automatic transaxle fluid (if equipped) A, C, D, E,
G, H, I, K
Except Europe Every 90,000 km (60,000 miles)
Every 100,000 km (62,500 miles)
R
R
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 46

Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot weather above 32 °C (90 °F) G : Driving in mountainous areas.
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 170 km/h (106 mile/h)
L : Frequently driving in stop-and-go conditions
Suspension ball jointsI C, D, E, F, G
Disc brakes and pads, calipers and rotors I C, D, E, G, H
Parking brake I C, D, G, H
Drive shaft and boots I C, D, E, F, G, H, I
Climate control air filter (if equipped) R C, E, G
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Replace more frequently
depending on the condition
47
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 47

48
❖❖Please see these pages instead of page 7-52 ~ 7-62 in owner's manual.
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses. This vehicle has 2 (or 3) fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment near
the battery.
If any of your vehicle’s lights, accessories,
or controls do not work, check the appro-
priate circuit fuse. If the fuse is discon-
nected, every electrical system protected
by the fuse will not operate. Therefore,
you must change the fuse.
If the electrical system does not work, first
check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
Before replacing a blown fuse, disconnect
the negative battery cable.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and we recommend
that you consult an authorised Kia dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type
and multi fuse for higher amperage rat- ings.
✽✽ NOTICE
According to electronics option of vehi-
cle, some fuse and relays written in bom
label could not be applied.OBK079042
Normal
Normal
Cartridge type Multi fuse Blown
Blown
Normal Blown
WARNING - Fuse
replacement
 Never replace a fuse with any- thing but another fuse of the same rating.
 A higher capacity fuse could cause damage and possibly a fire.
 Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
 Do not change the electrical
wiring of the vehicle on your own.
CAUTION
Do not use a screwdriver or any
other metal object to remove fuses
because it may cause a short circuitand damage the system.
Blade type
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 48

49
✽✽NOTICE
The actual fuse/relay panel label may
differ from equipped items.
Instrument panel fuse replace- ment
1. Turn the ignition switch and all other switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel cover.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, we recommend that you
consult an authorised Kia dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you may
not need for operating the vehicle, suchas the cigarette lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse panel in the engine
compartment. If a fuse is blown, it mustbe replaced.
OYN079023OYN079018R
CAUTION
 When replacing a blown fuse or relay with a new one, make surethe new fuse or relay fits tightly
into the clips The incomplete fas- tening fuse or relay may cause thevehicle wiring and electric systems
damage and a possible fire.
 Do not remove fuses, relays and terminals fastened with bolts ornuts. The fuses, relays and termi-nals may be fastened incompletely,
and it may cause a possible fire. If fuses, relays and terminals fas-tened with bolts or nuts are blown,
we recommend that you consult with an authorised Kia dealer.
 Do not plug a driver or a home- made wiring system into the fuseand relay terminal. It may cause
damage to the entyre electrical andwiring system of the vehicle interi- or and start a fire.
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 49

50
Memory fuse
Your vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover andpull up the memory fuse.
✽✽ NOTICE
 If the memory fuse is pulled up from the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
 Even though the memory fuse is
pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
Engine compartment panel fuse replacement
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by press- ing the tab and pulling up the cover.
OYN072020
OYN079021/OYN079022
Diesel only
YN leaflet-ENG(RHD)-A1PO-EA48A(L).qxp 11/6/2014 5:13 PM Page 50