LAND ROVER DISCOVERY 1995 Workshop Manual

SUPPLEMENTARY RESTRAINT SYSTEM
5
DESCRIPTION AND OPERATION
7.Do not use electrical test equipment on the
airbag harness or connectors. Tampering with or
disconnecting the harness could result in
accidental firing of the airbag or make the
system inoperative, which may result in serious
injury.
8. An airbag system fault can only be
diagnosed using TestBook.
9.The airbag module contains Sodium Azide which
is poisonous and extremely flammable. Contact
with water, acid or heavy metals may produce
harmful or explosive compounds. Do not
dismantle, incinerate or bring into contact with
electricity.VEHICLE RECOVERY
Towing - airbag not deployed
Normal towing procedures are unlikely to cause an
airbag to deploy. However, as a precaution switch the
ignition off and then disconnect both battery leads.
Disconnect the negative '-' lead first.
Towing - airbag deployed
Once the driver's airbag has been deployed the
vehicle must have a front suspended tow. However,
as a precaution switch the ignition off and then
disconnect both battery leads. Disconnect the
negative '-' lead first.

75SUPPLEMENTARY RESTRAINT SYSTEM
6
DESCRIPTION AND OPERATION AIRBAG STORAGE
Temporary storage
For temporary storage of the airbag module during
service, observe the following precautions:
Store the airbag module with the pad surface up.
Place the airbag module in designated storage area.
If no designated storage area is available, the module
may be stored in the boot of the vehicle from which it
was removed. Always lock the boot when module is
stored in it and inform workshop supervisor.
WARNING: If the airbag is improperly
stored face down, accidental deployment
could propel the unit with enough force to
cause serious injury.
Store the removed airbag module on a secure flat
surface away from heat, oil, grease, detergent or
water.
CAUTION: Improper handling or storage
can internally damage the airbag module,
making it inoperative. If you suspect the
airbag module has been damaged, install a new
unit.
Overnight storage
Airbag modules are classed as an explosive article
and as such they must be stored in a secure steel
cabinet which has been approved by the local
authority.

SUPPLEMENTARY RESTRAINT SYSTEM
1
FAULT DIAGNOSIS CRASH SENSOR INSPECTION - DISTRIBUTED
SRS
1.After any degree of front body damage, inspect
both front crash sensors. Replace a sensor if
there are any signs of dents, cracks or
deformation.
2.Ensure the sensors are installed correctly. There
must be no gap between the sensor and body of
the vehicle. Use the fixing screws supplied with
the sensor and tighten to the correct torque.
Tighten front sensor fixing before rear sensor
fixing.
CAUTION: Take extra care when painting
or doing body work in the vicinity of the
sensors. Avoid direct exposure of the
sensors or harness to heat guns, welding or
spraying equipment.AIRBAG HARNESS
1.Never attempt to modify, splice or repair the
airbag harness. Never install electronic
equipment such as; a mobile telephone, two-way
radio or in-car entertainment system in such a
way that it interferes electrically with the airbag
harness.
NOTE: The airbag harness can be
identified by a special yellow outer
protective covering.
2.Make sure the airbag harness is installed
correctly and not pinched or trapped.
3.Ensure all airbag harness connectors are mated
correctly and securely fastened. Do not leave the
connectors hanging loose.

75SUPPLEMENTARY RESTRAINT SYSTEM
2
FAULT DIAGNOSIS WARNING LABELS
1.Bonnet locking platform
Refer to the Owner's Handbook for information on the
airbag system.
2.Rotary coupler
CAUTION: Ensure wheels are straight
ahead before removal and installation.
3.Driver's sun visor
Refer to the Owner's Handbook for information on the
airbag system.

SUPPLEMENTARY RESTRAINT SYSTEM
3
FAULT DIAGNOSIS
4.Airbag modules
A- If defective, replace and dispose of the entire unit
as directed in the instructions. Under no
circumstances should a diagnosis be performed using
electrically powered test equipment or probing
devices.
B- Tampering or mishandling can result in personal
injury. For special handling instruction refer to the
Workshop manual. This airbag module cannot be
repaired. Use diagnostic instructions to determine if
the unit is defective.
C- ROVER Bar code - The code number must be
recorded if the airbag module is to be replaced.
5.Steering wheel
Refer to the Owner's Handbook for information
on the airbag system.

SUPPLEMENTARY RESTRAINT SYSTEM
1
REPAIR SYSTEM PRECAUTIONS
CAUTION: Before and during any removal
operations within the SRS section, note
routing and position of all harnesses to aid
correct refitting and to avoid accidentally trapping
cables.
CAUTION: During refitting of any item
within the SRS section, always ensure
connectors are fully engaged and latched
before proceeding to the next stage of the
operation.DRIVER'S AIRBAG MODULE
Service repair no - 76.74.01
WARNING: All the airbag system
components, including the wiring harness,
MUST be renewed after the airbags have
deployed.
Remove
1.Turn steering wheel 90Ê from horizontal.
2.Switch off ignition.
3.Disconnect battery negative '-' and then the
positive '+' lead.
CAUTION: Always disconnect both leads.
4.Release 2 turnbuckles and remove dash lower
panel.

75SUPPLEMENTARY RESTRAINT SYSTEM
2
REPAIR
5.Disconnect airbag harness connector from
yellow airbag column harness.6.Use special socket, unscrew 2 tamper-proof
Resistorx screws securing airbag module to
steering wheel.
7.Release airbag module from steering wheel.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.

SUPPLEMENTARY RESTRAINT SYSTEM
3
REPAIR
8.Disconnect harness connector from airbag
module.
9.Remove airbag module.
CAUTION: Store the airbag module in
accordance with the storage procedures
outlined in Description and Operation.
NOTE: If airbag module is to be replaced
the serial numbers must be recorded in
the vehicle service record.
Refit
10.Reverse removal procedure.
11.Connect harness connector to airbag module
with harness downwards (as shown at 8).
12.Position airbag module on steering wheel and
engage retained screws. Use special socket to
tighten screws to
8Nm (6 lbf ft).
CAUTION: Take care not to cross thread
screws.
13.Check Supplementary Restraint System using
Testbook.STEERING WHEEL
Service repair no - 57.60.01
Remove
1.Remove driver's airbag module.
See driver's
airbag module.
2.Position steering wheel so the road wheels are
in the straight ahead position.
3.Disconnect cruise control switch connector
(where fitted) from rotary coupler harness.
4.Release harnesses from clip on steering wheel.
5.Remove steering wheel nut.
6.Release steering wheel from column.
7.Feed harnesses through hole in steering wheel.
8.Remove steering wheel.
CAUTION: Prevent rotation of rotary
coupler once steering wheel is removed.
Secure in position with adhesive tape.

75SUPPLEMENTARY RESTRAINT SYSTEM
4
REPAIR Refit
9.Reverse removal procedure.
CAUTION: Ensure road wheels are straight
ahead before fitting steering wheel.
10.Fit steering wheel ensuring the rotary coupler
lugs are correctly engaged.
11.Fit steering wheel nut. Tighten to
50 Nm (37 lbf
ft).
12.Refit driver's airbag module.See driver's
airbag module.
ROTARY COUPLER
Service repair no - 76.74.07
CAUTION: Ensure wheels are straight
ahead before removal and refitting. Store
in plastic bag. DO NOT rotate mechanism
whilst removing.
Remove
1.Remove driver's airbag module.
See driver's
airbag module.
2.Remove steering wheel.See steering wheel.
3.Release lever and lower steering column.
4.Release 2 turnbuckles and remove lower dash
panel.

SUPPLEMENTARY RESTRAINT SYSTEM
5
REPAIR
5.Remove 3 screws securing lower half of nacelle
to steering column.
6.Separate the 2 halves of the nacelle and remove
from steering column.
7.Release airbag harness connector from bracket
and disconnect.
8.Disconnect rotary coupler connector from
steering column harness.
9.Release 2 clips securing rotary coupler to
column switch assembly.
10.Remove rotary coupler from column switch
assembly.