wheel LAND ROVER FREELANDER 2001 Workshop Manual

BRAKES
REPAIRS 70-15
8.Fit pads to calliper bracket.
The leading edge of the pads have chamfers
on them, the chamfers are asymmetric. It is
imperative that the pads are correctly fitted.
Pad 'A' in illustration must be fitted to the
inboard side of the calliper. Pad 'B' must be
fitted to the outboard side of the calliper.
Illustration shows a LH pair of pads.
9.Lower calliper housing over pads.
10.Ensure flats on guide pins locate with lugs on
calliper housing. Fit bolts and tighten to 27 Nm
(20 lbf.ft).
11.Repeat procedure for other side.
12.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
13.Remove stands and lower vehicle.
14.Depress brake several times to set pad to disc
clearance.
15.Check and top-up brake fluid.
Brake Shoes - rear set
$% 70.40.09
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove rear road wheels.
3.Remove rear brake drums.

+ BRAKES, REPAIRS, Drum - rear.
4.Depress brake shoe clips and turn to release,
remove 2 clips and 2 retaining pins.
5.Release handbrake cable from brake shoe
lever.M70 1148
AB

BRAKES
70-16 REPAIRS
6.Ease one brake shoe out of retaining groove in
abutment followed by the other shoe.
7.Manoeuvre brake shoe assembly around wheel
cylinder and rear hub and remove brake shoe
assembly.
CAUTION: Ensure edges of brake shoes do
not damage wheel cylinder dust covers.8.Fit an elastic band around wheel cylinder to
retain pistons.
9.Noting their fitted position, release and remove
return springs. Collect adjuster and expander.
10.Clean backplate and drum with brake cleaning
fluid.
WARNING: Do not use petroleum based
fluid as damage will occur to rubber
components
11.Use a wire brush to remove any corrosion, take
care not to damage wheel cylinder covers.
WARNING: Do not use compressed air to
clean brake components. Dust from friction
materials can be harmful if inhaled.
12.Inspect all parts for wear or damage.
13.Examine wheel cylinder dust seals for signs of
brake fluid leakage, a certain amount of
dampness is usual. However, if excessive fluid
is apparent, lift dust seals and check for
leakage. Renew wheel cylinders and brake
shoes if linings are contaminated.

BRAKES
REPAIRS 70-17
14.Check wheel cylinder pistons for freedom of
movement.
15.Check brake adjuster threads, nut and
handbrake linkage for wear. Renew if
necessary.
16.Check condition of return springs and renew if
necessary.
17.Ensure brake adjuster is fully off.
Refit
1.Position adjuster and expander to brake shoes
and fit return springs.
2.Smear brake shoe contact points with Molykote
111 grease.
3.Remove elastic band from wheel cylinder.
4.Manoeuvre brake shoes around rear hub and
locate to abutment and wheel cylinder.
5.Fit brake shoe retaining pins and secure with
clips.
6.Connect hand brake cable to brake shoe lever.
7.Fit brake drum.

+ BRAKES, REPAIRS, Drum - rear.
8.Apply brake pedal a min. of 30 times to ensure
full adjustment of rear brake shoes after
refitting.
9.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
10.Remove stands and lower vehicle.
Servo assembly - LHD
$% 70.50.01
Remove
1. Td4 models: Remove air cleaner element

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Element - air cleaner.
2.Remove brake master cylinder.

+ BRAKES, REPAIRS, Cylinder -
master - tandem - LHD.
3. Td4 models: Remove bolt securing vacuum
reservoir and position reservoir aside.
4.Remove screw securing fuel filter housing to
bracket.
5.Release fuel filter housing from bracket.
6.Release and disconnect vacuum hose from
servo.
7.Remove and discard vacuum hose seal.
8.Release brake pipes from clips on bulkhead.
M70 1089

BRAKES
REPAIRS 70-23
Carrier assembly - calliper - front
$% 70.55.28
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove 2 guide pins from calliper housing.
4.Release calliper housing from calliper carrier
and tie aside.
5.Remove 2 brake pads and retainers from
calliper carrier.6.Remove 2 bolts securing calliper carrier and
remove carrier.
7.Remove guide pins and seals from carrier.

BRAKES
70-24 REPAIRS
Refit
1.Clean guide pins and carrier mating faces.
2.Fit guide pins and seals to carrier.
3.Fit carrier, fit bolts and tighten to 100 Nm (74
lbf.ft).
4.Rotate disc by hand and scrape all scale and
rust from around edge of disc. Clean location
surfaces on calliper bracket.
5.Clean dust from brake parts using brake
cleaning fluid.
WARNING: Do not use an air line to blow
dust from brake assembly. Do not use
petroleum based fluid as damage will occur
to rubber components.
6.Clean mating faces of calliper and hub.
7.Fit pad retainers to calliper bracket.
8.Fit brake pads to calliper carrier.
The leading edge of the pads have chamfers
on them, the chamfers are asymmetric. It is
imperative that the pads are correctly fitted.
Pad 'A' in illustration must be fitted to the
inboard side of the calliper. Pad 'B' must be
fitted to the outboard side of the calliper.
9.Position calliper housing to carrier, align flats
on guide pins with calliper housing.
10.Ensure flats on guide pins locate with lugs on
calliper housing. Fit bolts and tighten to 27 Nm
(20 lbf.ft).
11.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
12.Remove stands and lower vehicle.
Wheel cylinder - rear
$% 70.60.19
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove rear brake shoes.

+ BRAKES, REPAIRS, Brake Shoes -
rear set.
4.Disconnect pipe union from wheel cylinder.
CAUTION: Always fit plugs to open
connections to prevent contamination.
5.Remove 2 bolts securing wheel cylinder and
remove wheel cylinder.
6.Use a wire brush to remove any corrosion.
7.Clean backplate and drum with brake cleaning
fluid.
WARNING: Do not use an air line to blow
dust from brake assembly. Do not use
petroleum based fluid as damage will occur
to rubber components.
Refit
1.Fit wheel cylinder to backplate, fit bolts and
tighten to 8 Nm (6 lbf.ft).
2.Connect brake pipe union to wheel cylinder and
tighten union to 17 Nm (12 lbf.ft).
3.Fit brake shoes.

+ BRAKES, REPAIRS, Brake Shoes -
rear set.
4.Bleed brakes.

+ BRAKES, ADJUSTMENTS, Brake
bleed.
5.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
6.Remove stands and lower vehicle.
M70 1148
AB

BRAKES
REPAIRS 70-25
Switch - low fluid level
$% 70.65.06
Remove
1.Disconnect brake fluid level multiplug.
2.Release retaining pin and remove fluid level
switch.
Refit
1.Clean brake fluid level switch.
2.Fit brake fluid level switch.
3.Connect multiplug to brake fluid level switch.
Sensor & harness - front wheel - RH
$% 70.65.29
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
4.Locate ABS sensor harness on inner wing.
5.Release ABS sensor multiplug from body clip
and disconnect multiplug.
6.Release grommet from wing valance and pull
harness through.

BRAKES
70-26 REPAIRS
7.Release 2 grommets from wing valance and
damper brackets
8.Release harness from brake hose clips.
9.Remove bolt securing ABS sensor to hub, if
fitted.
10.Release ABS sensor from hub.
11.Remove ABS sensor and harness.
12.Remove bush from front hub.Refit
1.Clean ABS sensors and mating faces.
2.Fit new bush to front hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit and tighten bolt securing ABS sensor to hub,
if fitted.
6.Secure harness grommets to brackets.
7.Pass sensor harness through wing valance and
secure grommet.
8.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
9.Secure multiplug in body clip.
10.Secure harness to brake hose clip.
11.Fit front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
12.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
13.Remove stand and lower vehicle.
14.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.

BRAKES
REPAIRS 70-27
Sensor & harness - front wheel - LH
$% 70.65.30
Remove
1.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Remove road wheel.
4.Remove front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
5.Locate ABS sensor harness on inner wing.
6.Release ABS sensor multiplug from body clip
and disconnect multiplug.
7.Release grommet from wing valance and pull
harness through.8.Release 2 grommets from wing valance and
damper brackets
9.Release harness from brake hose clips.
10.Remove bolt securing ABS sensor to hub, if
fitted.
11.Release ABS sensor from hub.
12.Remove ABS sensor and harness.
13.Remove bush from front hub.

BRAKES
70-28 REPAIRS
Refit
1.Clean ABS sensors and mating faces.
2.Fit new bush to front hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Secure harness grommets to brackets.
7.Pass sensor harness through wing valance and
secure grommet.
8.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
9.Secure multiplug in body clip.
10.Secure harness to brake hose clip.
11.Fit front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
12.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
13.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
14.Remove stand and lower vehicle.
15.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.

BRAKES
REPAIRS 70-29
Sensor & harness - rear wheel
$% 70.65.31
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Release ABS sensor multiplug from body clip
and disconnect multiplug.
4.Release ABS sensor harness from 3 grommets
on suspension and body brackets.
5.Release harness from clip on rear brake hose.6.Remove bolt securing ABS sensor to hub, if
fitted.
7.Release sensor from rear hub and remove
sensor and harness.
8.Remove bush from rear hub.
Refit
1.Clean sensor and rear hub mating faces.
2.Fit new bush to rear hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
7.Secure multiplug in body clip.
8.Secure harness grommets to brackets.
9.Secure harness to brake hose clip.
10.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
11.Remove stands and lower vehicle.
12.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.