ECU LAND ROVER FREELANDER 2001 Workshop Manual

SEATS
76-5-10 REPAIRS
8.Release squab cover from squab frame and
squab pad.
9.Drill out 2 pop rivets from squab frame.
10.Remove both head restraint guide tubes.
11.Remove squab cover and pad from frame.12.Remove 2 bolts from cable control and release
cable control.
13.Release 8 lumbar support retainers from squab
frame and collect 4 hook retainers.
14.Remove lumbar support mechanism.
Refit
1.Position lumbar support to squab frame and
locate hook retainers
2.Fit lumbar support retainers to squab frame.
3.Position cable control and tighten bolts.
4.Fit squab cover and pad to frame.
5.Fit head restraint guide tubes.
6.Position straps and secure with pop rivets.
7.Fit squab cover to squab pad and squab frame.
8.Secure squab cover at base of squab frame.
9.Fit lumbar support control knob.
10.Fit squab frame to cushion frame and tighten
Torx bolts to 45 Nm (33 lbf.ft).
11.Fit side covers and secure retaining studs.
12.Fit head restraint.
13.Fit recline control knob.
14.Fit front seat.

+ SEATS, REPAIRS, Front seat.

SEATS
76-5-12 REPAIRS
Cover - squab - front seat
$% 78.90.08
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Front seat.
2.Release and remove head restraint.
3.Remove recline control knob.
4.Release retaining studs from side covers and
remove covers.
5.Remove 4 Torx bolts from squab frame and
remove squab frame from cushion frame.
6.Remove lumbar control knob.
7.Release squab cover at base of seat frame.8.Release squab cover from squab frame and
squab pad.
9.Drill out 2 pop rivets from squab frame.
10.Remove both head restraint guide tubes.
11.Remove squab cover and pad from frame.
12.Remove and discard 10 hog rings holding
cover to squab pad.
13.Remove squab cover.
Refit
1.Position squab cover to pad.
2.Pull cover into position and secure with NEW
hog rings.
3.Fit squab cover and pad to frame.
4.Fit head restraint guide tubes.
5.Position straps and secure with pop rivets.
6.Fit squab cover to squab pad and squab frame.
7.Secure squab cover at base of squab frame.
8.Fit lumbar support control knob.
9.Fit squab frame to cushion frame and tighten
Torx bolts to 45 Nm (33 lbf.ft).
10.Fit side covers and secure retaining studs.
11.Fit recline control knob.
12.Fit head restraint.
13.Fit front seat.

+ SEATS, REPAIRS, Front seat.

SEATS
REPAIRS 76-5-13
Cover - squab - rear seat - side - LH
$% 78.90.12
Remove
1.Fold LH rear seat forward.
2.Remove 5 screws and remove both end
covers.
3.Remove 3 bolts from seat squab and remove
squab from cushion.
4.Remove head restraint5.Release squab cover from sides and bottom of
frame.
6.Release latch escutcheon and remove seat
frame back cloth.
7.Release cover from rear of frame.
8.Remove both head restraint guide tubes.
9.Remove squab cover and pad from frame.
10.Remove and discard 9 hog rings and remove
cover from pad.
Refit
1.Position latch escutcheon to back cloth and fit
to frame. Ensure that the latch escutcheon is
secured correctly into latch housing.
2.Position squab cover to pad and secure hog
rings.
3.Fit squab cover and pad to frame.
4.Fit head restraint guide tubes.
5.Fit cover to sides and bottom of frame.
6.Fit cover to rear of frame.
7.Fit head restraint.
8.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
9.Fit side covers and tighten screws.
10.Secure rear seat in locked position.

SEATS
76-5-16 REPAIRS
15.Remove and discard 12 hog rings and remove
cover from pad.
Refit
1.Position squab cover to pad and secure hog
rings.
2.Fit squab cover and pad to frame.
3.Fit head restraint guide tubes and seat lock
warning button escutcheon.
4.Fit cover to sides and bottom of frame.
5.Fit cover to rear of frame and seat belt aperture.
6.Position latch escutcheon to back cloth and fit
to frame. Ensure that the latch escutcheon is
secured correctly into latch housing.
7.Fit cover to arm rest aperture.
8.Fit arm rest and tighten screws.
9.Fit arm rest aperture trim.
10.Fit head restraints.
11.Fit cushion to squab and tighten Torx bolts.
12.Fit side covers and tighten screws.
13.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
14.Fit seat belt reel cover and tighten screws.
15.Secure rear seat in locked position.
Cover - squab - rear single seat - 3 door
$% 78.90.85
Remove
1.Remove rear seat assembly.

+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.
2.Remove 2 screws securing console cover and
remove cover.
3.Remove 4 screws and remove rear seat centre
console.
4.Remove 4 screws securing end covers and
remove covers.
5.Remove 4 Torx bolts and remove squab
assembly from cushion assembly.

SEATS
76-5-18 REPAIRS
14.Release cover from pad, remove and discard 5
hog rings.
15.Remove cover from pad.Refit
1.Position cushion cover to pad and secure with
hog rings.
2.Fit cover to pad.
3.Secure cover to top of frame.
4.Fit guide tubes.
5.Secure sides and bottom of cover to frame.
6.Fit head restraint.
7.Fit cushion to squab and tighten Torx bolts to
28 Nm (21 lbf.ft).
8.Position back board and secure to frame.
9.Fit end covers and tighten screws.
10.Position rear seat console and secure with
screws.
11.Position console cover and secure with screws.
12.Fit rear seat.

+ SEATS, REPAIRS, Cushion & squab
- rear seat - bench type - 3 door.

SUNROOF
REPAIRS 76-6-1
SUNROOF REPAIRS
Sun/sliding roof - complete - front - 3
door
$% 76.83.01
Remove
1.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
2.Remove and discard cable ties from drain
tubes.
3.Disconnect drain tubes from sun roof.
4.Remove 4 Torx screws securing clamping
plates and remove plates.5.Remove glass panels and 'T' bar.
6.Remove 8 screws securing wind deflectors and
remove wind deflectors.
7.Remove sun roof tray seal.

+ SUNROOF, REPAIRS, Seal - tray -
sun /sliding roof - front.
8.Mask up roof and sun roof aperture.
9.Cover interior of vehicle with protective sheet.
10.Make a cut through the sealer at the back of the
sun roof, a 90° bend in the cutting tool will help.
WARNING: Wear suitable eye protection
when removing and refitting glass.

SUNROOF
76-6-2 REPAIRS
11.Using suitable cutting wire, cut through PU
sealer securing sun roof to roof.
NOTE: If multi-strand cutting wire is used, a
sawing action can be used to cut through heavy
sealant deposits around corners.
12.Remove sun roof.
Refit
1.Clean surrounding area with solvent.
WARNING: Wear protective gloves when
handling glass, solvents and primers.
2.Use a vacuum cleaner to clear away any waste.
3.Cut sealer on roof flange down to a smooth
even finish.
4.Etch prime and paint any damaged areas.
5.Apply primer over etch primer on flange.
6.Apply activator over old sealer on flange.
7.Allow activator to cure.
8.Fit pre-cut nozzle to sealer cartridge, remove
lid, shake out crystals and fit cartridge to
applicator gun. If necessary modify the nozzle
to achieve required bead section.
9.Apply a continuous bead of sealer around roof
flange. Make bead slightly thicker at the
corners.
10.Check for breaks and air bubbles in sealer.
11.With assistance position sunroof and align to
roof aperture.
12.Fit sunroof tray seal.

+ SUNROOF, REPAIRS, Seal - tray -
sun /sliding roof - front.
13.Position sunroof clamping plates, fit and tighten
screws.
14.Connect drain tubes and secure with new cable
ties.
15.Remove body and trim protection.
16.Position wind deflectors, fit and tighten screws.
17.Fit 'T' bar and glass panels.
18.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
Wind deflector - sun/sliding roof - 3 door
$% 76.83.28
Remove
1.Release and remove sun roof glass panel.
2.Remove 4 screws securing hinges, remove
wind deflector and collect hinges.
Refit
1.Locate hinges to wind deflector, position wind
deflector, fit and tighten screws.
2.Position glass panel and secure catch.

SUNROOF
REPAIRS 76-6-3
Seal - tray - sun /sliding roof - front
$% 76.83.61
Remove
1.Remove side rail front end covers.
2.Remove 4 Torx bolts securing front of side rails.
3.Remove front and rear roof finishers.
4.Remove glass panels and 'T' bar.
5.Remove seal from inner part of tray.
6.Release seal from corners of tray and ease
from between roof and tray.
7.Remove tray seal.Refit
1.Position seal to roof.
2.Locate seal to corners of tray and fit between
roof and tray.
3.Fit seal to inner part of tray.
4.Fit 'T' bar and roof glass.
5.Fit roof finishers.
6.Ensure gaskets and in position on side rails. Fit
rails and secure Torx bolts to 22 Nm (16 lbf.ft).
7.Fit side rail end covers.

SUNROOF
76-6-4 REPAIRS
Sun/sliding roof - complete - front - 5
door
$% 76.84.01
Remove
1.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
2.Disconnect drain tubes from sun roof.
3.Disconnect multiplug from sun roof motor.
4.With assistance, remove 6 nuts and 2 bolts
securing sun roof.
5.Remove sun roof.
Refit
1.Ensure plastic washer and tray seal are in
position.
2.With assistance position sun roof assembly, fit
and tighten nuts and bolts.
3.Connect multiplug to sun roof.
4.Connect drain tubes to sun roof and secure
with cable ties.
5.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
Glass panel - sun/sliding roof - front - 5
door
$% 76.84.03
Remove
1.Open sun roof blind.
2.Remove covers from glass securing screws.
3.Remove 6 screws securing glass.
4.Remove glass.
Refit
1.Position glass, fit screws but do not tighten at
this stage.
2.Align glass to roof and tighten screws,
alignment points should be measured 300 mm
either side of the centre line.
3.Set front of glass, flush to roof panel to 1.0 mm
down.
4.Set rear of glass, flush to roof panel to 1.0 mm
up.
5.Fit screw covers.
6.Operate sunroof to check alignment.
7.Close sun roof blind.

SUNROOF
REPAIRS 76-6-5
Seal - panel glass - sun roof - 5 door
$% 76.84.05
Remove
1.Remove glass panel.

+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
2.Release ends of seal from glass and remove
seal .
Refit
1.Clean adhesive from glass.
2.Position seal, apply adhesive to ends of seal
and secure to glass panel.
3.Fit glass panel.

+ SUNROOF, REPAIRS, Glass panel -
sun/sliding roof - front - 5 door.
Motor - sun/sliding roof - front - 5 door
$% 76.84.07
Remove
1.Ensure sunroof is in closed position.
2. Up to 04MY: Remove lens from front interior
lamp.
3. Up to 04MY: Remove 2 Torx screws securing
front interior lamp to body.
4. Up to 04MY: Release front interior lamp from
headlining, disconnect multiplug and remove
lamp.
5. From 04MY: Working from lamp forward edge,
release front interior lamp from headlining,
disconnect multiplug and remove lamp.
6.Remove headlining to sun roof finisher.

+ SUNROOF, REPAIRS, Finisher -
flange to headlining - front.
7.Carefully lower front of headlining to access
motor.