LAND ROVER FREELANDER 2001 Workshop Manual
Manufacturer: LAND ROVER, Model Year: 2001, Model line: FREELANDER, Model: LAND ROVER FREELANDER 2001Pages: 1007, PDF Size: 23.47 MB
Page 801 of 1007
PANEL REPAIRS
77-2-46 REPAIRS
Refit
1.Secure vehicle harness to inner sill.
2.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
3.Fit rear roof panel finisher.
4.Fit seal and rear quarter vent.
+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
5.Secure carpet to inner sill.
6.Fit side door aperture seal.
7.Fit treadplate from side door aperture.
8.Fit rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
9.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
10.Fit front door striker to 'B/C' post.
11.Fit front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 3 door.
12.Fit rear wheel arch liner.
13.Fit rear wheel arch extension.
+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
14.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
15.Connect all ECUs.
16.Connect alternator.
17.Connect battery earth lead.
'B/C' post reinforcement - 5 door
In this procedure, the rear outer body side panel and
the inner panel are replaced in conjunction with the
'B/C' post reinforcement.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove rear door.
+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
5.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
6.Remove front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 5 door.
7.Remove 'B/C' post lower finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
8.Remove front door striker from 'B/C' post.
9.Remove front seat.
+ SEATS, REPAIRS, Front seat.
10.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
11.Remove treadplate from side door aperture(s).
12.Remove side door aperture seal(s).
13.Release carpet from inner sill and position
aside.
14.Release vehicle harness from inner sill and
position aside.
Page 802 of 1007
PANEL REPAIRS
REPAIRS 77-2-47
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Page 803 of 1007
PANEL REPAIRS
77-2-48 REPAIRS
Refit
1.Secure vehicle harness to inner sill.
2.Position carpet to inner sill.
3.Fit side door aperture seal(s).
4.Fit treadplate from side door aperture(s).
5.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
6.Fit front seat.
+ SEATS, REPAIRS, Front seat.
7.Fit front door striker to 'B/C' post.
8.Fit 'B/C' post lower finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B' post - lower - 5
door.
9.Fit front seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Automatic belt assembly - front - 5 door.
10.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
11.Fit rear door.
+ DOORS, REPAIRS, Door assembly
- rear - remove for access & refit.
+ SEATS, REPAIRS, Rear seat - RH.
12.Connect all ECUs.
13.Connect alternator.
14.Connect battery earth lead.
Complete rear quarter - 3 door
In this procedure, the rear outer body side panel is
replaced in conjunction with the complete rear
quarter.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove sill lower finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
6.Remove rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
7.Remove rear wheel arch liner.
8.Remove door striker from 'B' post.
9.Remove treadplate from front door aperture.
10.Remove front door aperture seal.
11.Release carpet from inner sill and rear
heelboard and position aside.
12.Remove soft/hard top.
13.Remove tail door aperture seal.
14.Remove rear roof panel finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
15.Remove tail lamp.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
16.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
17.Remove rear quarter upper casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
18.Remove rear side seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
19.Remove loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
20.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
21.Remove rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
22.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
Page 804 of 1007
PANEL REPAIRS
REPAIRS 77-2-49
23.Remove rear quarter vent and seal.
+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
24.Remove rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
25.Release vehicle harness from rear quarter and
position aside.
26. LH side: Remove tail door striker from 'E' post.
27. RH side: Remove tail door.
+ DOORS, REPAIRS, Door - tail
assembly - remove for access & refit.
28. RH side: Remove fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
29. RH side: Remove fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2.Arrow A is shown to highlight the fact that there
are plug welds on the other side of the inner
wheel arch as well. These are to weld the rear
longitudinal to the inner wheel arch.
Refit
1. LH side: Fit tail door striker to 'E' post.
2. RH side: Fit fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
3. RH side: Fit fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
4. RH side: Fit tail door.
+ DOORS, REPAIRS, Door - tail
assembly - remove for access & refit.
5.Secure vehicle harness to rear quarter.
6.Fit rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
7.Fit seal and rear quarter vent.
+ EXTERIOR FITTINGS, REPAIRS,
Body quarter vent assembly - 3 door.
8.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
9.Fit rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
Page 805 of 1007
PANEL REPAIRS
77-2-50 REPAIRS
10.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
11.Fit loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
12.Fit rear side seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
13.Fit rear quarter upper casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 3 door.
14.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
15.Fit tail lamp.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
16.Fit rear roof panel finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
17.Fit tail door aperture seal.
18.Fit soft/hard top.
19.Secure carpet to inner sill and rear heelboard.
20.Fit front door aperture seal.
21.Fit treadplate to front door aperture.
22.Fit door striker to 'B' post.
23.Fit rear wheel arch liner.
24.Fit rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
25.Fit sill lower finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
26.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
27.Connect all ECUs.
28.Connect alternator.
29.Connect battery earth lead.
Complete rear quarter - 5 door
In this procedure, the rear outer body side panel is
replaced in conjunction with the complete rear
quarter.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove sill lower finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
6.Remove rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
7.Remove rear wheel arch liner.
8.Remove rear door striker from 'D' post.
9.Remove treadplate from rear door aperture.
10.Remove rear door aperture seal.
11.Release carpet from inner sill and rear
heelboard and position aside.
12.Remove tail door glass upper finisher.
13.Remove tail door glass side finisher.
+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.
14.Remove tail door aperture seal.
15.Remove roof panel finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
16.Remove tail lamp.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
17.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
18.Remove rear quarter upper casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
19.Remove rear side seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
20.Remove loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
21.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
22.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
Page 806 of 1007
PANEL REPAIRS
REPAIRS 77-2-51
23.Remove rear body side glass.
+ SCREENS, REPAIRS, Glass - body
side - rear.
24.Remove rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
25.Release vehicle harness from rear quarter and
position aside.
26. LH side: Remove tail door striker from 'E' post.
27. RH side: Remove tail door.
+ DOORS, REPAIRS, Door - tail
assembly - remove for access & refit.
28. RH side: Remove fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
29. RH side: Remove fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.Repair
Page 807 of 1007
PANEL REPAIRS
77-2-52 REPAIRS
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2.Arrow A is shown to highlight the fact that there
are plug welds on the other side of the inner
wheel arch as well. These are to weld the rear
longitudinal to the inner wheel arch.
Refit
1. LH side: Fit tail door striker to 'E' post.
2. RH side: Fit fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
3. RH side: Fit fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
4. RH side: Fit tail door.
+ DOORS, REPAIRS, Door - tail
assembly - remove for access & refit.
5.Secure vehicle harness to rear quarter.
6.Fit rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
7.Fit rear body side glass.
+ SCREENS, REPAIRS, Glass - body
side - rear.
8.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.9.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
10.Fit loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
11.Fit rear side seat belt.
+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - LH.
12.Fit rear quarter upper casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
13.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
14.Fit tail lamp.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
15.Fit roof panel finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
16.Fit tail door aperture seal.
17.Fit tail door glass side finisher.
+ DOORS, REPAIRS, Finisher - rear
screen - side - 5 door.
18.Fit tail door glass upper finisher.
19.Secure carpet to inner sill and rear heelboard.
20.Fit rear door aperture seal.
21.Fit treadplate to rear door aperture.
22.Fit rear door striker to 'D' post.
23.Fit rear wheel arch liner.
24.Fit rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
25.Fit sill lower finisher.
+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
26.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
27.Connect all ECUs.
28.Connect alternator.
29.Connect battery earth lead.
Page 808 of 1007
PANEL REPAIRS
REPAIRS 77-2-53
Outer rear wheel arch - 3 door
In this procedure, the squab side reinforcement is
replaced in conjunction with the outer rear wheel
arch.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
6.Remove rear wheel arch liner.
7.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
8.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
9.Remove rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
10.Remove rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
11. RH side: Remove fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
12. RH side: Remove fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. RH side: Fit fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
2. RH side: Fit fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
3.Fit rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
4.Fit rear body side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
5.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
6.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
7.Fit rear wheel arch liner.
8.Fit rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
9.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
10.Connect all ECUs.
11.Connect alternator.
12.Connect battery earth lead.
Page 809 of 1007
PANEL REPAIRS
77-2-54 REPAIRS
Outer rear wheel arch - 5 door
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
6.Remove rear wheel arch liner.
7.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
8.Remove rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
9.Remove rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
10. RH side: Remove fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
11. RH side: Remove fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown. Refit
1. RH side: Fit fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.
2. RH side: Fit fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
3.Fit rear damper.
+ REAR SUSPENSION, REPAIRS,
Damper.
4.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - LH.
+ SEATS, REPAIRS, Rear seat - RH.
5.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
6.Fit rear wheel arch liner.
7.Fit rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
8.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
9.Connect all ECUs.
10.Connect alternator.
11.Connect battery earth lead.
Page 810 of 1007
PANEL REPAIRS
REPAIRS 77-2-55
Inner 'e' post - 3 door
In this procedure, the rear outer body side panel and
the rear body side reinforcement assembly is
replaced in conjunction with the inner 'E' post
assembly.
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove road wheel(s).
5.Remove rear bumper valance.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper valance - rear - up to 04MY.
6.Remove rear wheel arch liner.
7.Remove tail lamp.
+ LIGHTING, REPAIRS, Lamp
assembly - tail.
8.Remove soft/hard top.
9.Remove tail door aperture seal.
10.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
11.Remove loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
12.Release vehicle harness from 'E' post and
position aside.
13. LH side: Remove tail door striker.
14. RH side: Remove tail door.
+ DOORS, REPAIRS, Door - tail
assembly - remove for access & refit.
15. RH side: Remove fuel filler neck.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Filler neck.
16. RH side: Remove fuel tank.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Tank - Non NAS.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.