ABS LAND ROVER FRELANDER 2 2006 Repair Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2006, Model line: FRELANDER 2, Model: LAND ROVER FRELANDER 2 2006Pages: 3229, PDF Size: 78.5 MB
Page 1991 of 3229

Inst all t he fus e cover and refi t the s ound deadening sheet.
47.
Inst all t he LH fender s pl ash s hi eld.
T orque: 6 Nm 48.
Inst all t he glove compartment l id.
Refer t o: Glove Compart ment (501-12 Ins trument Panel and
Consol e, Removal and Ins t al lat ion).
49.
Inst all t he engi ne upper s upport ins ulat or.
Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2L
Petrol, Removal and Ins tall ati on).
50.
Inst all both headlamps .
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, Removal
and Inst all at ion).
51.
Inst all t he fuel fi red boos ter heater.
Refer t o: Fuel Fired Boos t er Heat er (412-02B Auxil iary Cli mate
Control, Removal and Ins tall ati on).
52.
Inst all t he ABS module.
Refer t o: Ant i-Lock Brake Sys t em (ABS) Modul e (206-09A Anti -Lock
Control, Removal and Ins tall ati on).
53.
Inst all t he brake boost er.
Refer t o: Brake Boost er (206-07 Power Brake Act uat ion, Removal
and Inst all at ion).
54.
Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el (501-02 Front End Body Panel s, Removal and Ins tal lati on).
55.
Inst all t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
56.
Inst all t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
57.
Page 1992 of 3229

Publi s hed: 11-May-2011
Module Communications Network - Battery Junction Box (BJB)I6 3.2L
Petrol
Removal and Inst all ati on
Removal
Remove t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
1.
Remove t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
2.
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - I6 3.2L Pet rol (501-02Front End Body Panel s, Removal and Ins t al lat ion).
3.
Remove t he brake boost er.
Refer t o: Brake Boost er (206-07 Power Brake Act uat ion, Removaland Inst all at ion).
4.
Remove t he ABS module.
Refer t o: Ant i-Lock Brake Sys t em (ABS) Modul e (206-09A Anti -LockControl, Removal and Ins tall ati on).
5.
Remove both headlamps .
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, Removaland Inst all at ion).
6.
Remove t he engi ne upper s upport ins ulat or.
Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2LPetrol, Removal and Ins tall ati on).
7.
Remove t he glove compartment l id.
Refer t o: Glove Compart ment (501-12 Ins trument Panel andConsol e, Removal and Ins t al lat ion).
8.
Page 2004 of 3229

41. NOTE: RHD i llus t rati on s hown, LHD is s imil ar.41.
42. NOTE: RHD i llus t rati on s hown, LHD is s imil ar.
RH si de front: Releas e t he ABS s ens or lead anddis connect the el ect ri cal connect or.
42.
43. NOTE: RH i llus t rati on s hown, LH is s imil ar
Releas e t he LH s ide repeat er from t he vehi cl e body anddis connect the el ect ri cal connect or.
43.
Page 2009 of 3229

Secure t he 3 eart h point s and s ecure t he harness cl ips t o t he vehi cl e
body.
T orque: 10 Nm 8.
Secure t he batt ery l ead to the bat tery terminal clamp.
T orque: 25 Nm 9.
Inst all t he fus e box cover.
10.
Inst all t he harness cover to the s us pens ion turret.
11.
Feed harness under t he air cleaner duct and s ecure the duct t o the
grommet.
12.
Secure headl amp and bumper harness cl ips .
13.
Connect t he height sens or elect rical connect or and s ecure t he
harnes s wit h t he cli ps .
14.
Inst all headl amp mount ing plat e.
T orque: 10 Nm 15.
Connect t he s ide repeat er el ect ri cal connector.
16.
Connect t he heat ed was her jet electrical connect ion and s ecure t he
harnes s t o the vehicl e body.
17.
Connect t he ABS s ens or and s ecure t he harness to t he vehicle body.
18.
Secure t he was her pipe to the harnes s and s ecure t he harness to the
body.
19.
Connect t he cras h s ens or electrical connect ors .
20.
Connect t he the bonnet lock electrical connect or
21.
Secure t he harness to the body and t hen secure the bonnet releas e
cabl e t o t he harness .
22.
Secure t he was her pipe to the was her bot tl e.
23.
Inst all t he washer bott le and connect t he elect rical connecti ons .
T orque: 10 Nm 24.
Secure t he 3 ground cables t o t he vehi cl e body.
T orque: 10 Nm 25.
Secure t he harness to the vehicle body.
26.
Connect t he cool ant l evel s ensor electrical connect or.
27.
Page 2010 of 3229

Inst all t he RH s econdary bul khead mount ing bracket.
T orque: 10 Nm 28.
Inst all t he inner plenum plat e and s ecure t he electrical connect or to
t he plat e.
29.
Connect t he heat ed s creen RH el ect ri cal connector.
30.
Connect t he BBUS electrical connect or.
31.
Connect t he A/C pres sure s wit ch electrical connect or.
32.
Secure t he engi ne compartment harnes s t o t he vehi cl e bulkhead.
33.
Secure t he harness tray to the LHS of t he vehicle bul khead.
34.
Connect t he LH heated s creen el ect ri cal connector and s ecure t he
harnes s t o the vehicl e body.
35.
Feed the harnes s i nto the LH wheel arch and s ecure t he grommet.
36.
Inst all t he ABS modulat or bracket.
T orque: 25 Nm 37.
Inst all t he LH s ide repeat er lamp and s ecure t he cli ps to the vehicle
body.
38.
Connect t he rear was her pi pe.
39.
Connect t he ABS s ens or electrical connect or and s ecure the harnes s
t o t he vehi cl e body.
40.
Connect t he two electrical connect ors t o t he CJB.
41.
Connect t he main engi ne compartment harnes s t o t he ins trument
panel harnes s and clos e t he cover.
42.
Connect t he main engi ne compartment harnes s t o t he headl amp
l evell ing ECU.
43.
Connect t he 3 floor harness el ect ri cal connect ions.
44.
Inst all t he fus e cover and refi t the s ound deadening sheet.
45.
Inst all t he LH fender s pl ash s hi eld.
T orque: 6 Nm 46.
Inst all t he glove compartment l id.
Refer t o: Glove Compart ment (501-12 Ins trument Panel and
Consol e, Removal and Ins t al lat ion).
47.
Inst all t he engi ne upper s upport ins ulat or.
48.
Page 2011 of 3229

Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2LPetrol, Removal and Ins tall ati on).
Inst all both headlamps .
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, Removaland Inst all at ion).
49.
Inst all t he ABS module.
Refer t o: Ant i-Lock Brake Sys t em (ABS) Modul e (206-09A Anti -LockControl, Removal and Ins tall ati on).
50.
Inst all t he brake boost er.
Refer t o: Brake Boost er (206-07 Power Brake Act uat ion, Removaland Inst all at ion).
51.
Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - I6 3.2L Pet rol (501-02Front End Body Panel s, Removal and Ins t al lat ion).
52.
Inst all t he air cleaner hous ing.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
53.
Inst all t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
54.
Page 2013 of 3229

Publi s hed: 11-May-2011
Wiring Harnesses - Wiring Harness
Des cript ion and Operat ion
Introduction
CAUTION: Do not us e any ot her heat s hrink s l eeve ot her t han t he approved gl ue li ned heat s hri nk s leeve menti onedin the repai r procedure.
The purpos e of thi s document is to promote qui ck and efficient minor repai r to harnes s connect ors or cabl es usi ngapproved methods and t he wiring harnes s repai r ki t. Repairs may only be made t o cables and connectors which have beenmechani cal ly, not electrically damaged. It al s o appl ies where t he whol e extent of t he damage can be cl early ident ified andrect ifi ed.
Care and neat nes s are es sent ial requirement s i n making a perfect repair.
Caution:
At t he ti me of t his first i s sue of t he Harnes s Repair Guide, do not approve repairs to any of the followi ng circuit s :
Any media orient at ed s yst em trans port net work harnes s es .Suppl ement res traint s ys t em (SRS) firing ci rcuit s (Ai r bags ).Link l ead as s embles , which are unique t o s afety crit ical ci rcuit s s uch as ant i-lock brake s ys tem (ABS) andt hermocouple ci rcuit s . An exampl e of thi s is the ABS wheel s peed sens ors wi th moulded connectors.4. Screened cables , leads and wiring harnes s (s ).
If any harness(s) w ith defective electrical connector terminals or wires from the above circuits are a concern, newcomponents must be installed.
Repair Kit
CAUTION: W here t he repair procedure i ndi cat es t hat a glue l ined heat shrink s leeve shoul d be appli ed, applys ufficient heat t o t he glue l ined heat s hrink t o mel t t he glue i n order to provide a water t ight seal . Do not over heat theglue l ined heat s hrink s l eeve s o t hat the wiri ng harnes s ins ulat ion becomes damaged.
The wiring harnes s repai r kit has been produced whi ch compris es :
Pre-terminat ed wiring harnes s (s ) of different s izes and t ypesThree s izes of butt s pli ce connectorsA s electi on of col ored cable i dent ificati on s leevesTwo s izes of glue l ined heat s hrink s l eevesCri mping pl iersA wi re cut ter and i ns ulat ion s t ri pperAn elect rical connector t ermi nal extract ion handle and ti ps
A s uit able heat s ource, for shrinking heat s hrink sl eeves wi ll be requi red.
The pre-ins ulated di amond gri p range of electrical connect or terminal s and in-line, butt s pli ce connectors cont ai ned wit hint he wiring harnes s repai r ki t are t he only acceptable product for t he repai rs of wi ri ng harness es . The but t connectors notonly grip t he wi re but als o the i nsul at ion, making a very s ecure joi nt.
If an elect rical connect or t erminal is not included i n t he wiring harnes s repai r ki t then approval for t he repair i s NOT gi venand in thes e circums t ances a new wiring harnes s mus t be i ns t alled.
Pre-Terminated Wiring Harness(s) and Butt Splice Connectors
All pre-t ermi nat ed wiring harnes s (s ) and but t spl ice connectors in the wi ri ng harness repair kit are cont ained i n bags whichcan be res ealed after us e. Each bag i s marked wi th the part number of t he it ems s t ored wi thin the bag. Each st oragecompartment i n t he wiring harnes s repai r kit is identi fi ed wit h t he corres pondi ng part number. Make s ure thatpre-terminat ed wiring harnes s (s ) and connectors are not mixed up it is advis abl e t o only open one bag at a ti me and t ores eal the bag s ecurely before opening another bag. Al s o, replace the bag in i ts mati ng part number compartment wi thint he cas e.
The pre-terminat ed wiring harnes s (s ) are suppli ed wit h t he i ns ulat ion i n one of t hree colors , red, blue or yell ow. The col orsdo not appl y t o any part icular ci rcuit but t o t he harness wire s ize. See the Rel at ions hip Table in t he Repair Met hod secti on.
Butt s pli ce connect ors are al so suppli ed wit h red, bl ue or yel low coveri ngs , which mus t be mat ched to the pre-t ermi nat edwiring harnes s i nsul at ion col or.
Pre-Termi nat ed W i ri ng Harnes s(s )
Page 2050 of 3229

12-Liftgat e lat ch micros wi tch
13-Intrus i on det ecti on modul e
14-Batt ery backed s ounder and ti lt s ensor (certai n market s only) (if fi tt ed)15-Vehicle horns
16-Remot e hands et
17-RF recei ver18-St art cont rol module
19-Hood mi cros wit ch
20-Inst rument clus ter al arm LED
DOOR MODULES
The door modul es provide t he int erface bet ween the door lat ch mot ors , the door and lat ch swit ches and t he CJB. The doormodules provi de door mi cros wit ch st atus informati on and enabl e t he door mot ors on reques t from the CJB.
The rear door modul es are controll ed via t he front door modules on the Local Interconnect Net work (LIN) bus . Addit ionally,t he front door modules als o control the ext erior mi rror functi ons .
CENTRAL JUNCTION BOX
The CJB cont rol s the foll owing funct ions:
t he hornst he li ft gat e l at ch mot or and micros wit ches (i ncl udi ng the liftgat e external rel ease swi tch)t he li ft gat e ajar s wi tcht he turn s ignal indicatorsfuel fill er fl ap operati on.
The CJB als o has a connect ion t o t he Rest rai nts Cont rol Modul e (RCM) for automat ic operat ion of t he int eri or l ight s and thet urn s ignal indicators in the event of an accident.
• NOTE: If the CJB i s repl aced, the new modul e wi ll require confi guring t o t he mas ter car configurat ion us ing a Land Roverapproved diagnos t ic s yst em.
The CJB automat ically arms and di sarms t he acti ve ant i-theft sys t em when t he vehi cl e i s locked and unl ocked afters uccess ful confi rmat ion t hat a vali d remot e handset has been us ed.
INSTRUMENT CLUSTER
The ins t rument clus ter cont rol s the al arm indicat or whi ch is i ncorporated i n t he main dis play in the ins trument cl us t er.
The ins t rument clus ter als o controls , in conjuncti on wit h t he CJB, t he Engine Control Modul e (ECM) and t he Ant i-lock BrakeSyst em (ABS) module, the engine immobi lizat ion. The ECM cont rol s t he engi ne crank and fuel functi ons and the ABSmodule controls t he t il t funct ion. The EMS and ABS modul e communicate to each ot her after t he CJB proces s es the val idremot e handset i nformat ion.
Alarm Indicator
The alarm i ndi cat or is a Li ght Emit ti ng Diode (LED) locat ed in the ins trument cl us t er. W hen t he i gni ti on is off, t he i ndi cat orgives a vi sual indicati on of the act ive anti -t heft s ys tem to show if t he alarm s yst em is s et or uns et .
W hen t he i gni ti on is on, t he indicator provi des a vis ual i ndi cat ion of t he s tat us of the pas s ive anti -t heft (engi neimmobili zat ion) s yst em. If the i mmobil izati on s ys t em i s operati ng correct ly, the LED wil l be ill uminat ed for 3 s econds atignit ion on and then ext ingui s h.
If a fault exi st s i n the immobi lizat ion s yst em, t he LED wil l be eit her permanent ly ill uminated or flas hing for 60 s econds.This i ndi cat es t hat a fault exis t s and a faul t code has been recorded. After t he 60 s econd peri od, t he LED wi ll flas h atdifferent frequenci es which indicat e the nat ure of t he faul t.
Page 2054 of 3229

it recei ves an alarm s ignal from t he CJB or the t il t s ens ort he power s upply or t he LIN bus link t o t he CJB is dis rupted.
The t ilt s ens or meas ures the l ongi tudinal and lat eral angl e of the vehicl e over a range of ±16 degrees from the hori zont al.W hen t he acti ve ant i-t heft s ys t em i s armed in volumet ri c mode, the t il t s ens or s tores the current vehi cl e angl es in it smemory and monit ors t he t il t sens or readings. If t he vehi cl e angle changes i n eit her di recti on by more t han the al armli mit , t he ti lt s ensor acti vat es t he s ounder.
If the al arm sys tem is act ive and t he batt ery or t he batt ery backed sounder is di sconnect ed, t he s ounder wil l operatewit hout the vi sual indicati on of the turn s ignal i ndicat ors fl as hing.
Global Open/Close
The global open/cl os e feature all ows the us er t o ful ly rais e/l ower t he wi ndows wit h a s ingle pres s of a remote hands etbutt on. The but ton must be press ed and held for more t han 2 s econds. Ei ther or bot h gl obal open/clos e functi ons can bedis abled us ing a Land Rover approved di agnos ti c s yst em.
• NOTE: Remote global cl os e i s not avai lable in cert ain markets , Nort h American Speci ficat ion (NAS) for exampl e.
Single Point Entry
The s ingle poi nt ent ry feature only unlocks the driver's door and the l iftgate, al l ot her doors remai n locked. A si ngle pres sof the unl ock but ton on the remote hands et wil l unl ock only the driver's door and t he li ft gate, a s econd pres s is requi red tounlock the remaini ng doors .
If the vehicle is double l ocked, the firs t pres s of the unlock butt on on t he remote hands et unl ocks t he dri ver's door and theli ft gate. The remai ning doors revert t o the si ngl e l ocked s tat e and can t herefore be unlocked us ing the i nteri or doorhandl es, t he remot e handset unlock butt on or t he unl ock swi tch on the i nst rument panel swi tchpack.
Changi ng from central locki ng to si ngle point ent ry can be carried out by pres s ing the l ock and unlock butt ons on t heremot e handset s imult aneousl y. The turn s ignal i ndicat ors wil l flas h t o confirm that t he functi on change has beenperformed.
Drive Away Locking
The dri ve away door l ocking feature locks the doors and the lift gat e i f they are unlocked when t he vehi cle reaches a cert ains peed.
On vehicles wi th aut omat ic t rans mis s ion, wit h al l t he doors , li ft gate and hood clos ed and t he gear s elector not in 'P' Parkor 'N' Neutral pos it ion, if t he CJB detects , via a high s peed CAN mes s age from t he Ant i-lock Brake Syst em (ABS) module,t hat t he vehi cle s peed is more t han 7 km/h (5 mph), the doors wil l aut omati cal ly l ock.
On vehicles wi th manual t rans mis s ion, wi th al l the doors , l ift gate and hood cl os ed, if t he CJB detects , via a high s peedCAN mes s age from t he ABS modul e, t hat the vehicle speed i s more than 7 km/h (5 mph), t he doors wi ll automat ically lock.
Remote Handset Additional Features
The remot e handset has convenience butt ons in addit ion to the l ock and unl ock but tons .
Pani c Alarm
The pani c alarm feature allows the us er to act ivate the vehicle alarm s yst em us ing the remote hands et. The 'panic but ton',identi fi ed by a t ri angl e s ymbol, can be pres s ed 3 t imes wit hi n 3 s econds or pres s ed and held for more than 3 seconds toact ivat e t he pani c alarm.
Global Open/Close
A gl obal open and clos e feat ure can be operat ed from t he remote hands et . This feature allows the vehicle windows t o beopened/cl os ed by a s ingle press of t he l ock or unlock butt on. The but ton must be press ed and held for more t han 2s econds t o act ivat e the gl obal open/clos e feat ure. The global open/cl ose feature i s not avail abl e i n all market s .
Liftgate Release
A l iftgat e rel eas e but ton can pres s ed t o unlock and rel eas e t he li ft gate latch only. This will operat e wi th the vehicle lockedand alarmed or unl ocked. If t he vehicle i s locked and alarmed, when t he l iftgate releas e butt on i s pres s ed, t he li ft gate canbe opened wit hout t ri ggering t he alarm s ys tem. W hen the liftgat e is subs equent ly clos ed, the al arm wil l be re-act ivated.
Headlamp Convenience
A headlamp conveni ence but ton can be press ed t o operat e the headlamps to as s is t departure or approach to the vehicle. As ingle press of the but ton wi ll operat e the headlamps for approxi mat el y 25 s econds , aft er whi ch ti me t hey wil lautomat ically turn off. A s econd press of t he butt on wi ll t urn off the headlamps i f the 25 second period has not beenreached. Pres s ing the s t op/s tart but ton wit hin t he 25 s econd period wi ll als o t urn off t he headlamp convenience feature.
Convenience mode
W hen t he vehicle i s unlocked us i ng the unl ock but ton on t he remote hands et , t he vehicl e's electrical s ys t em i ni ti atesconvenience mode. The foll owing s yst ems become acti ve:
Memory - s eat adjus t ment and mirror pos it ionInt eri or and ext erior l ighti ngAudio s ys temIns t rument clus ter mes s age cent reHornCigar li ght er/power socket .
Page 2058 of 3229

Publi s hed: 11-May-2011
Anti-Theft - Passive - Anti-Theft - Passive
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Ins trument cl us t er
2-Remot e handset
3-St art control modul e4-St op/St art s wit ch
5-Radio Frequency (RF) recei ver
6-Cent ral Juncti on Box (CJB)7-Ant i-lock Brake Sys tem (ABS) module
8-Engine Cont rol Module (ECM)
9-El ect ri c s teeri ng col umn l ock
OVERVIEW
The Pass i ve Ant i-Theft Syst em (PATS - i mmobil izati on) provi des a s ecure int erface bet ween the CJB , ECM and ABS modulet o prevent unauthorized s tarti ng of the vehicle. This i s achi eved by havi ng uni quel y coded remote hands et and encodeddata exchange bet ween modules .
Unaut hori zed st art ing prevent ion i s achi eved by i mmobil izati on of the engine crank sys t em, fuel sys t em and i gni ti ons ys t em.