engine LAND ROVER FRELANDER 2 2006 Repair Manual

Stage 1:
Stage 2:
Stage 3: Make s ure to ins tal l a gas ket of the correct thicknes s
Make s ure that t he gasket is correctl y located.
Inst all a new cyli nder head gas ket .
6. W ARNING: Thi s s tep requi res t he aid of anot her t echni ci an.
CAUTION: Make s ure that t he component is correct ly locat ed
on t he locati ng dowels .
Inst all t he cyl inder head.
6. 7. CAUTION: Make s ure that new cylinder head
bolt s are ins tal led.
Tight en the cyli nder head bolt s in three s tages t o the
s equence s hown.
T orque: 20 Nm 60 Nm
220°7.
8. CAUTIONS: Make s ure that t he mat ing faces are clean and free of foreign
mat eri al . Lubri cat e t he bearing s urfaces wit h clean engine oil .
Make s ure that t hes e component s are ins tal led t o t he noted
removal posi ti on.
Inst all t he camshaft roll er foll owers .
8.
Connect t he glow pl ug electrical connect ors and s ecure t he harnes s
t o t he cyl inder head.
9.
Connect and s ecure t he cool ant hos e.
10.
Inst all t he ti ming bel t rear cover, ti ght en t he bol ts .
T orque: 5 Nm 11.
Inst all t he engi ne RH mount bracket bol ts .
T orque: M12 80 Nm M10
60 Nm 12.
Inst all t he RH engine mount .
Refer t o: Engi ne Mount RH (303-01B Engi ne - TD4 2.2L Di esel ,
Removal and Ins tall ati on).
13.
Inst all t he thermost at.
14.

Refer t o: Thermos tat (303-03B Engi ne Cool ing - TD4 2.2L Di es el,Removal and Ins tall ati on).
Inst all t he camshaft s .
Refer t o: Camshafts (303-01B Engine - TD4 2.2L Dies el, Removaland Inst all at ion).
15.
Inst all t he exhaus t manifol d.
Refer t o: Exhaus t Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
16.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
17.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Pan
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Drai n t he engi ne oil .
Refer t o: Engi ne Oil Draining and Fi lli ng (303-01B Engi ne - TD4 2.2L
Di es el, General Procedures ).
2. 3.
T orque:
9 Nm 4.
For seal ant i nformat ion, refer to the engine specificat ion secti on.
Refer t o: Specificati ons (303-01B Engine - TD4 2.2L Di es el,
Speci fi cat ions ).
5.

Stage 1:
Stage 2: Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Pump
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he oil pan.
Refer t o: Oil Pan (303-01B Engi ne - TD4 2.2L Dies el , Removal and
Inst all at ion).
2. 3. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
• NOTE: The s houl dered bolt i n pos it ion 1 l ocat es the
oil pump.
3.
Installation 1.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of foreign mat eri al. Make s ure that t hes e component s are ins tal led t o
t he noted removal pos it ion.
• NOTE: The s houl dered bolt i n pos it ion 1 l ocat es the
oil pump.
Tight en the bol ts evenly i n 2 s t ages to t he s equence
s hown.
T orque: 7 Nm 9 Nm1.
Inst all t he oil pan.
Refer t o: Oil Pan (303-01B Engi ne - TD4 2.2L Dies el , Removal and
Inst all at ion).
2.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Cooler
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
Remove t he air condi ti oni ng (A/C) compres sor.
Refer t o: Air Condi ti oning (A/C) Compres s or - TD4 2.2L Di esel(412-01 Cli mate Cont rol , Removal and Ins t allat ion).
4.
Remove t he thrott le body.
Refer t o: Thrott le Body (303-04B Fuel Chargi ng and Controls - TD42.2L Dies el , Removal and Inst all at ion).
5.
Di sconnect t he engi ne oil pres s ure (EOP) s ens orelectrical connect or.6.
7.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Filter Element
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2. 3. W ARNING: Fl uid l oss is unavoi dabl e, us e
abs orbent cl ot h or a contai ner t o coll ect t he fl uid.
• CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Di s card the seal.
T orque: 25 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Check and top-up the engine oi l.
2.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Mount LH
Removal and Inst all ati on
General Equipment Trans mi ss i on jack
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Support the trans mi s si on.
General Equi pment: Trans mi ss i on jack 3.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
4.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
5. 6. W ARNING: Make sure t hat new nut s are
i ns t alled.
• NOTE: Vehicles wi th aut omat ic t rans mis s ion have a
breat her pi pe att ached t o t he mounti ng.
Remove t he bracket .
T orque: M12 80 Nm M8
25 Nm 6.
Remove t he engi ne mount LH.
T orque: 175 Nm 7.
Installation
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Mount RH
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Support the engi ne.
3.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
4.
Remove t he engi ne upper s upport ins ulat or.
Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2L
Petrol, Removal and Ins tall ati on).
5. T orque:
M14 175 Nm M12
80 Nm 6.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Upper Support Insulator
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s. T orque:
10 Nm 1.
T orque:
110 Nm 2.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Lower Support Insulator
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s. All vehicles
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2. 3. CAUTION: Make s ure that thes e component s
are ins tal led t o t he noted removal pos it ion.
Remove t he lower s upport ins ul ator.
T orque: 110 Nm 3.
Vehicles with petrol engine 4.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
Remove t he heat s hiel d.
T orque: 10 Nm 4.
All vehicles