LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 18-May-2011
Rear Suspension - Wheel Knuckle
Removal and Inst all ati on
Special T ool(s)
204-159Lever, W heel Knuckle
204-528/2Remover/Ins t al ler, Bus hing
204-620-01Inst all er, W heel Knuckle Bus hing
204-620-02Remover/Ins t al ler, W heel Knuckl e Bus hi ng
204-620-03Remover, W heel Knuckle Bushi ng
205-725Remover/Ins t al ler, W heel Hub
205-726Remover/Ins t al ler, W heel Hub Bearing

205-728Remover/Ins t al ler, W heel Hub
205-802/5Remover, W heel Hub/Beari ng
205-857Remover, Halfs haft
LR-121Hydrauli c Cyli nder 10t
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3. CAUTION: Do not us e a hammer t o det ach t hehalfshaft from t he hub as sembl y, fail ure t o follow thi si ns t ructi on may resul t in damage t o t he halfshaft .
Remove and dis card t he rear halfs haft nut.
3.

4. CAUTION: Di scard the nut .
• NOTE: RH ill ust rat ion shown, LH i s s imi lar.
4.
Releas e t he wheel s peed s ens or from t he wheelknuckle.5.
6. CAUTION: Make s ure that no load i s placed ont he brake hos e.
Tie the brake cal iper and brake cal iper anchorplat e as sembl y as ide.
6.

Releas e t he park brake s hoe adjus t ment .7.
Remove t he brake dis c.8.
Releas e t he parking brake cable from t he wheelknuckle.Coll ect t he cli p.
9.

10.
11.
CAUTIONS: Do not al low hal fs haft s to hang uns upported at
one end or joi nt damage will occur. Do not s t ore or i nst all halfshafts wi th joi nt s at
maximum arti culat ion or damage may occur to t he
joi nt. Angularly Adjus t ed Roller (AAR) joint s , us ed at
t he inboard end of s ome hal fs haft s have no int ernal
ret aini ng mechanis m and can separat e.
Releas e t he rear halfshaft .
Speci al Tool (s ): 205-857 Tie the rear hal fs haft as ide.11.
Remove and dis card t he wheel knuckl e clampi ng bol t.
12.

W it h ass i st ance, remove the wheel knuckle as s embly.
Speci al Tool (s ): 204-159 13.
14.
NOTE: Do not dis ass emble further if t he component
i s removed for acces s onl y.
14. 15.

16.
17.
18.
NOTE: Bearing damage i s unavoidable during t his
operat ion.
Pos it ion t he wheel knuckl e as sembl y in a pres s
and s upport on s pecial t ool .
Speci al Tool (s ): 205-802/5 Pres s t he dri ve fl ange out of t he wheel knuckl e
as sembl y us ing s peci al t ool.
Speci al Tool (s ): 205-725 18.

19.
NOTE: The inner bearing t rack wi ll remai n on t he
dri ve fl ange.
19.
Clamp both hal ves of a sui table bearing
s eparator around t he inner bearing track and
pos it ion t he dri ve fl ange i n a press . Us ing t he s peci al t ool, pres s t he dri ve fl ange
from the i nner beari ng t rack.
Speci al Tool (s ): 205-725 20.
Remove t he ci rcli p from the wheel knuckle as s embly.
21.

Pos it ion t he wheel knuckl e as sembl y in a pres s
and s upport on s pecial t ool s .
Speci al Tool (s ): 205-728 Pres s t he wheel bearing out of the wheel
knuckle ass embly us i ng s pecial t ool .
Speci al Tool (s ): 205-726 22.
Remove t he brake backi ng plate.
23. 24. CAUTION: Mark the component s t o aid
i ns t allat ion.
Remove t he wheel knuckl e bushi ng.
Speci al Tool (s ): LR-121 ,
204-620-02 ,
204-620-03 24.
Installation

1. CAUTION: Make s ure that the ins tall ati on
marks are al igned.
1. 2. CAUTION: Make s ure the correct s peci al tool is
us ed to ins tal l the bus hings to the correct dept h.
Inst all t he wheel knuckl e bushi ng.
Speci al Tool (s ): LR-121 ,
204-620-01 ,
204-620-02 2.
Inst all t he brake backi ng plate.
3. 4. CAUTION: One s i de of the beari ng is magnet ic.
The magneti c s ide i s identi fi abl e by t he appl icati on of a
mat t black fi nis h. The magnet ic s i de mus t face t owards
t he inboard s i de of the vehicle. Before fit ti ng the
beari ng, make s ure the magnet ic face is clean. The
beari ng mus t be handl ed wit h extreme care.
Pos it ion t he wheel knuckl e as sembl y in a pres s
and s upport on s pecial t ool .
Speci al Tool (s ): 204-528/2 Pres s t he new wheel bearing i nto the wheel
knuckle ass embly us i ng s pecial t ool .
Speci al Tool (s ): 205-726 4.
Inst all t he ci rcli p t o t he wheel knuckl e as sembl y.
5.