LAND ROVER FRELANDER 2 2006 Repair Manual

Remove t he ci rcli p from the wheel knuckle as s embly.
11.
Pos it ion t he wheel knuckl e as sembl y in a pres s
and s upport on s pecial t ool s .
Speci al Tool (s ): 205-728 Pres s t he wheel bearing out of the wheel
knuckle ass embly us i ng s pecial t ool .
Speci al Tool (s ): 205-726 12.
Installation 1. CAUTION: One s i de of the beari ng is magnet ic.
The magneti c s ide i s identi fi abl e by t he appl icati on of a
mat t black fi nis h. The magnet ic s i de mus t face t owards
t he inboard s i de of the vehicle. Before fit ti ng the
beari ng, make s ure the magnet ic face is clean. The
beari ng mus t be handl ed wit h extreme care.
Pos it ion t he wheel knuckl e as sembl y in a pres s
and s upport on s pecial t ool .
Speci al Tool (s ): 204-528/2 Pres s t he new wheel bearing i nto the wheel
knuckle ass embly us i ng s pecial t ool .
Speci al Tool (s ): 205-726 1.
Inst all t he ci rcli p t o t he wheel knuckl e as sembl y.
2.

Pos it ion t he wheel knuckl e as sembl y in a pres s
and s upport on s pecial t ool .
Speci al Tool (s ): 205-726 Pres s t he dri ve fl ange into the wheel knuckle
as sembl y us ing s peci al t ool.
Speci al Tool (s ): 205-725 3.
4. W ARNING: Do not use compress ed air t o clean brake
component s. Dus t from fricti on mat erial s can be harmful i f inhaled.
Clean t he backi ng plat e and appl y greas e t o t he brake s hoe
cont acts .
4.
Clean t he adjus t er and s et it to i ts mini mum ext ens ion.
5.
Inst all t he s econdary brake s hoe. Inst all t he hol d-down s pri ng and ret aining pi n.6.
7. W ARNING: Make sure t he ret urn s pri ng and t he adjus ter
s pri ng are correct ly ins tal led t o t he pri mary s hoe. CAUTION: Make s ure the brake shoe s pring i s not over
s tretched.
Inst all t he s preader plat e and t he s pring. Inst all t he pri mary brake shoe.
Inst all t he ret urn s pri ng.
Inst all t he hol d-down s pri ng and ret aining pi n.7.
8. CAUTION: Make s ure the brake shoe s pri ng is not over
s tretched.
Inst all t he brake s hoe adjus ter.
8.
Inst all t he wheel knuckl e.
Refer t o: W heel Knuckle (204-02 Rear Sus pensi on, Removal and
Inst all at ion).
9.
Adjus t t he parking brake.
Refer t o: Parking Brake Cabl e Adjus tment (206-05 Parking Brake and
Actuat ion, General Procedures ).
10.
Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
11.

Publi s hed: 11-May-2011
Rear Suspension - Front Lower Arm
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Di scard the bolt .3.
4.
Part ial ly release the bol t for acces s. Cut off the bolt headand wi thdraw in the opposi te direct ion.On ins tall ati on, reverse the orient at ion of t he new bolt .Make s ure the capti ve nut and protecti ve s hi eld from t hes ervice ki t is i nst all ed.
5.

6.
Installation Inst all t he front lower arm.
1.
2. CAUTION: Nut s and bol ts mus t be ti ght ened wit h t he weight
of t he vehi cl e on t he s us pensi on.
Inst all t he nut s , bol ts and washers, do not t ighten at this st age.
2.
3. CAUTION: Nut s and bol ts mus t be ti ght ened wit h t he weight
of t he vehi cl e on t he s us pensi on.
Support weight of vehi cl e on a jack at the rear hub.
3.
Tight en the nut s and bolt s.
T orque: 175 Nm 4.
5. W ARNING: Make sure t hat a new bolt i s ins tal led.
Inst all t he parking brake cable ret ai ning bolt .
T orque: 10 Nm 5.
Inst all t he rear wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
6.
Check and if neces s ary, adjus t the rear wheel ali gnment
7.

Publi s hed: 11-May-2011
Rear Suspension - Rear Lower Arm
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Duri ng ins t al lat ion, do not ti ght en t he nuts and
bolt s unti l the 4 wheel ali gnment procedure has
been carri ed out. T orque:
175 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Carry out the wheel ali gnment procedure.
2.

Publi s hed: 11-May-2011
Rear Suspension - Trailing Arm
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2. 3.
4.
Installation Inst all t he trail ing l ink.
1.
Fit nut s, bolt s and was hers s ecuring the t rai ling link to t he body and
hub, but do not t ight en at this st age.
2.
3. CAUTION: Nut s and bol ts mus t be ti ght ened wit h t he weight
of t he vehi cl e on t he s us pensi on.
Support weight of vehi cl e on a jack at the rear hub.
3.
Tight en the nut s and bolt s.
T orque: 270 Nm 4.

Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.
Check and if neces s ary, adjus t the rear wheel ali gnment6.

Publi s hed: 11-May-2011
Rear Suspension - Rear Stabilizer Bar
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1. 2.
CAUTIONS: Make s ure that t he ball joi nt bal l does not rot ate.
Di s card the nut s .
Di sconnect both rear s tabil izer bar l inks from the
s tabi lizer bar.
T orque: 60 Nm 2.
Remove t he s tabil izer bar bus hings.
Refer t o: Rear St abi li zer Bar Bushi ng (204-02 Rear Sus pens ion,
Removal and Ins tall ati on).
3.
4. CAUTION: Not e the fi tt ed posi ti on of the component prior t o
removal .
Remove t he s tabil izer bar.
4.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Rear Suspension - Rear Stabilizer Bar Bushing
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
2. CAUTION: Di scard the bolt s .
• NOTE: Muffl er has been removed for cl ari ty.
2.
3.
Installation
1. CAUTION: Make s ure that the component is clean, free offoreign mat eri al and lubri cant.
Inst all t he s tabil izer bar bus hings.
1.
2. CAUTION: Make s ure that the component is clean, free offoreign mat eri al and lubri cant.
Inst all t he s tabil izer bar clamps .
2.
3. CAUTION: Make s ure that new bolt s are ins tal led.
Inst all t he bol ts , but do not ti ghten fully at this st age.
3.
4. CAUTION: Nut s and bol ts mus t be ti ght ened wit h t he weightof t he vehi cl e on t he s us pensi on.
Tight en the st abili zer bar clamp bol ts .
4.

Publi s hed: 11-May-2011
Rear Suspension - Rear Stabilizer Bar Link
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2. 3.
CAUTIONS: Make s ure that t he ball joi nt bal l does not rot ate.
Di s card the nut s .
T orque: 60 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.