relay LEXUS LS430 2003 Factory Workshop Manual

Fig. 9: Measuring Voltage Between Terminals 1 And 3.
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION
1.INSPECT RELAY (Marking: FAN)
a. Remove the FAN relay from the FL block
b. Measure the resistance of the relay.
STANDARD SPECIFICATION
If the result is not as specified, replace the rela
y.
Tester ConnectionSpecified Condition
3-510 kQ or higher
3-5Below 1 Q (when battery voltage is applied to terminals 1 and 2)

Fig. 10: Measuring Resistance Relay
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2.INSPECT ECT SWITCH
a. Measure the resistance of the switch.
STANDARD SPECIFICATION
If the result is not as specified, replace the switch.
TemperatureSpecified Condition
Above 98° C (208° F)Below 1 Q
Below 88° C (190° F)10 kQ or higher

Fig. 9: Checking RES (RESUME) Function
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If a normal system code is displayed during the DTC check but the problem still occurs, check the circuits for
each problem symptom in the order given in the table below and proceed to the relevant troubleshooting page.
HINT:
Inspect the "Fuse" and "Relay" before confirming the suspected areas as shown in the chart below.
Inspect each malfunction circuit in numerical order for the correspondin
g symptom.

HINT:
"3" is OK but "1" is NG --> ECM failure
"1" is OK but "2" is NG --> DTC output or ECM failure
"3" is OK but cruise indicator not turn on --> CRUISE MAIN indicator or wire harness or ECM failure
2.ACTIVE TEST
HINT:
Performing the ACTIVE TEST using the hand-held tester allows components such as the relay, VSV, and
actuator to operate without parts removal. Performing the ACTIVE TEST as the first step of
troubleshooting is one way to shorten labor time.
It is possible to display the DATA LIST during the ACTIVE TEST.
a. Connect the hand-held tester to the DLC3.
b. Turn the ignition switch to the ON position.
c. According to the display on the tester, perform the "ACTIVE TEST".
HINT:
CCS READY SCruise control system standby
condition (Sub CPU) / ON or
OFFON --> OFF: Change ON/OFF
each time Main SW is pushed in."1"
CCS INDICATOR
MCruise indicator signal (Main
CPU) /ON or OFFON: "CCS READY" ON OFF:
"CCS READY" OFF"2"
CCS
INDICATORSCruise indicator signal (Sub
CPU) /ON or OFFON: "CCS READY" ON OFF:
"CCS READY" OFF"2"
CANCEL SWCANCEL SW signal / ON or
OFFON: CANCEL SW ON OFF:
CANCEL SW OFF-
SET/COAST SWSET/COAST SW signal / ON or
OFFON: SET/COAST SW ON OFF:
SET/COAST SW OFF-
RES/ACC SWRES/ACC SW signal / ON or
OFFON: RES/ACC SW ON OFF:
RES/ACC SW OFF-
STP LIGHT SW MStop lamp SW signal (Main
CPU) / ON or OFFON: Brake pedal depressed OFF:
Brake pedal released-
STP LIGHT SW
S1Stop lamp SW signal (Sub
CPU) / ON or OFFON: Brake pedal depressed OFF:
Brake pedal released-
STP LIGHT SW
S2Stop light SW signal (Sub
CPU) / ON or OFFON: Brake pedal depressed OFF:
Brake pedal released-
SHIFT D POSPNP SW signal (D position) /
ON or OFFON: Shift D position OFF:
Except shift D position-

FUNCTION OF MAIN COMPONENT
3.DESCRIPTION
The LS430 has the rear defogger system with the following function.
DESCRIPTION
HINT:
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030018001100030003[
1.VEHICLE BROUGHT TO WORKSHOP
2.CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK (See CUSTOMER
PROBLEM ANALYSIS CHECK )
3.CHECK COMMUNICATION FUNCTION OF LARGE-SCALE MULTIPLEX
COMMUNICATION SYSTEM (BEAN)
a. Use the hand-held tester to check for normal function of the multiplex communication system.
1. (ECU not connected, communication line malfunctioning) Without code outputs, proceed to
A.
2. (ECU not connected, communication line malfunctioning) With code outputs, proceed to B.
B: Go to MULTIPLEX COMMUNICATION SYSTEM (See DIAGNOSTIC TROUBLE CODE
CHART )
A: Go to next step
4.SEE PROBLEM SYMPTOMS TABLE
)
a. If the fault is not listed on the problem symptoms table, proceed to A.
b. If the fault is listed on the problem symptoms table, proceed to B.
ComponentOutline
DEFOG RelayReceives rear defogger activation request signals
from A/C control assembly and supplies power to
rear window defogger.
Rear Window DefoggerReceives power from DEFOG relay and heats
defogger wire.
FunctionOutline
Defogs the rear window surfaceReceives rear defogger activation request signals
from A/C control assembly and supplies power to
rear window defogger. Receives power from
DEFOG relay and heats defogger wire.

If the result is not as specified, there may be a malfunction on the wire harness side.
c. Reconnect the A11 ECU connector.
d. Measure the voltage of the connector.
Standard:
A/C CONTROL ASSY - REFERENCE TABLE (RECONNECTED)
If the result is not as specified, the ECU may have a malfunction.
1.DESCRIPTION
a. Defogger system data and the Diagnostic Trouble Code (DTCs) can be read in the Data Link
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03005600480048005000560003005700520003004500480003[malfunctioning, use the hand-
held tester to check for malfunctions and perform repairs.
2.CHECK DLC3
The vehicle's ECU uses the ISO 15765-4 communication protocol. The terminal arrangement of the
DLC3 complies with SAE J1962 and matches the ISO 15765-4 format.
(Terminal No.)Wiring ColorDescriptionConditionCondition
GND (A11-1) -
Body groundW-B - Body
groundGroundAlwaysBelow 1 ohms
IG (A11-9) - Body
groundLG-R - Body
groundIgnition power
supplyIgnition switch
turned OFF -> ONBelow 1 V -> 10 to
14 V
+B (A11-21) -
Body groundB-Y - Body
groundBattery power
supplyAlways10 to 14 V
Symbols
(Terminal No.)
Wiring Color
Terminal
Description
Condition
Specified
Condition
RDFGR (A11-8) -
GND (A11-1)W - W-BDEFOG relayIgnition switch
ON, Rear defogger
switch to OFF ->
ON10 to 14 V ->
Below 1 V
IG (A11-9) - GND
(A11-1)LG-R - W-BIgnition power
supplyIgnition switch
turned OFF -> ONBelow 1 V -> 10 to
14 V
+B (A11-21) -
GND (A11-1)B-Y - W-BBattery power
supplyAlways10 to 14 V

Fig. 7: Connecting Hand-Held Tester To DLC3
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3.INSPECT BATTERY VOLTAGE
Standard: 11 to 14 V
If voltage is below 11 V, recharge the battery before proceeding.
1.ACTIVE TEST
HINT:
Performing the hand-held tester's ACTIVE TEST allows relay, VSV, actuator and other items to be
operated without removing any parts. Performing the ACTIVE TEST early in troubleshooting is one way
to save time.
a. Connect the hand-held tester (with CAN VIM) to the DLC3.
b. Turn the ignition switch ON.

c. Perform the ACTIVE TEST by following the directions on the tester screen.
A/C control assy:
A/C CONTROL ASSY - REFERENCE TABLE
CIRCUIT DESCRIPTION
When the defogger switch is turned on, a rear defogger activation request signal is input to the A/C control (A/C
ECU) from the multi-display
1 or center cluster integration panel2 . Then, the A/C control assembly outputs this
signal to the defogger relay (Marking: DEFOG) and the rear window defogger system is activated.
HINT:
1. w/ LEXUS navigation system
2. w/o LEXUS navigation system
WIRING DIAGRAM
ItemTest DetailsDiagnostic Note
DEFOGGER RLY-ROperate rear window defogger OFF/ON-

that the A/C control is turned on and off.
FUSE - REFERENCE TABLE
OK:
When OFF is selected on the hand-held tester, the rear defogger should turn off.
When ON is selected on the hand-held tester, the rear defogger should become active.
NG: Go to step 2
OK: REPLACE AIR CONDITIONER CONTROL ASSY AND IF DEFOGGER STILL DOES
NOT OPERATE, REPLACE MULTI-DISPLAY OR CLUSTER INTEGRATION PANEL
2.INSPECT FUSE (DEFOG, FR IG)
a. Remove the DEFOG H-fuse from the FL block.
b. Remove the FR IG fuse from the engine room R/B.
c. Measure the resistance of the fuse.
Standard: Below 1 ohms
NG: REPLACE FUSE
OK: Go to next step
3.CHECK WIRE HARNESS (DEFOG RELAY - BATTERY)
a. Remove the DEFOG relay from the engine room R/B No. 2.
b. Measure the voltage of the wire harness side connector.
Standard:
DEFOG RELAY - BATTERY - VOLTAGE TABLE
ItemTest DetailsDiagnostic Note
DEFOGGER RLY-ROperate rear window defogger
OFF/ON-
Tester ConnectionConditionSpecified Condition
R/B DEFOG relay terminal 1 -
Body groundIgnition switch ON10 to 14 V
R/B DEFOG relay terminal 5 -
Body groundAlways10 to 14 V

Fig. 9: Checking Wire Harness (Defog Relay - Battery)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: Go to next step
4.INSPECT RELAY (Marking: DEFOG)
a. Remove the DEFOG relay from the engine room R/B No. 2.
b. Measure the resistance of the relay.
Standard:
RELAY (Marking: DEFOG) - RESISTANCE TABLE
Tester ConnectionSpecified Condition
3-4Below 1 ohms
3-510 kohms or higher
3-5Below 1 ohms (when battery voltage is applied
to terminals 1 and 2)