engine oil LEXUS LS430 2003 Factory Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2003, Model line: LS430, Model: LEXUS LS430 2003Pages: 4500, PDF Size: 87.45 MB
Page 1 of 4500

LS430 SPECIFICATIONS INDEX
SystemSpecification/Procedure
Air Conditioning
ServiceSERVICE DATA
TorqueTORQUE SPECIFICATION
Axle Nut/Hub Nut
Front69 N.m (700 kgf.cm, 51 ft.lbf)
Rear290 N.m (2,960 kgf.cm, 214 ft.lbf)
BatteryNA
Brakes
Bleeding
SequenceBLEEDING
Disc BrakesSERVICE DATA
TorqueTORQUE SPECIFICATION
Charging
GeneratorSERVICE DATA
TorqueTORQUE SPECIFICATION
Drive Belts
AdjustmentREPLACEMENT
Belt RoutingDRIVE BELT
Engine Cooling
General Service
SpecificationsSERVICE DATA
Radiator Cap
PressureStandard Value
93 to 123 kPa (0.95 to 1.25 kgf/cm
2 , 13.5 to 17.8 psi)
Minimum Standard Value
78 kPa (0.8 kgf/cm
2 , 11.4 psi)
Thermostat R & ITHERMOSTAT
Water Pump R &
IWATER PUMP
Engine Mechanical
CompressionSERVICE DATA
Oil Pressureat idle, 29 kPa (0.3 kgf.cm2 , 43 psi) or more
at 3,000 rpm, 294 to 588 kPa (3.0 to 6.0 kgf.cm
2 , 43 to 85 psi)
OverhaulSERVICE DATA
TorqueTORQUE SPECIFICATION
Page 12 of 4500

Fig. 8: ABS & TRACTION Actuator - Vehicle Stability Control
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU determines vehicle condition by receiving signals from the speed sensor, yaw rate
and deceleration sensor and steering angle sensor. The skid control ECU controls engine torque with the
ECM, vehicle position with suspension control ECU via CAN communication, and oil pressure with the
pump and solenoid valve. The warning light comes on and the buzzer sounds when the system is
operating.
2.ABS with EBD & BA & TRAC & VSC OPERATION
a. Skid control ECU calculates vehicle stability tendency based on the signal of sensors, speed sensor,
yaw rate and deceleration sensor and steering angle sensor. And it judges whether the control of
engine output torque by electronic control throttle and of wheel brake pressure by brake actuator
will operate or not by the calculation results.
b. The SLIP indicator blinks and the VSC buzzer sounds to inform the driver that the VSC system is
operating. The SLIP indicator also blinks when TRAC is operating, and the operation being
performed is displayed.
3.FAIL SAFE FUNCTION
a. When a failure occurs in the ABS with BA & TRAC & VSC systems, the ABS warning light and
the VSC warning light turns on and the ABS with BA & TRAC & VSC operations are prohibited.
In addition to this, when there is a failure that disables the EBD operation, the brake warning light
also comes on and the EBD operation is prohibited (see FAIL
-SAFE CHART ).
b. If some control is prohibited due to a malfunction during it's operation, that control will be cut off
gradually not to change stability of vehicle suddenly.
4.PRE-COLLISION BRAKE ASSIST SYSTEM (w/ PRE-COLLISION BRAKE ASSIST SYSTEM)
Page 822 of 4500

HINT:
If you cannot add the listed amount of fluid, do the following:
1. Install the refill plug.
2. Allow the engine to idle with air conditioning OFF.
3. Move the shift lever through entire gear range to circulate fluid.
4. Wait for 30 seconds with the engine idling.
5. Stop the engine.
6. Remove the refill plug and add fluid.
7. Reinstall the refill plug.
4.FLUID CIRCULATION
a. Allow the engine to idle with the air conditioning OFF.
b. Move the shift lever through entire gear range to circulate fluid.
5.FLUID TEMPERATURE CHECK
a. With hand-held tester
1. Connect the han
d-held tester to the DLC3.
Output shaft oil seal replacement0.4 liters (0.42 US qts, 0.35 Imp. qts)
Transmission pan and drain plug removal1.3 liters (1.37 US qts, 1.14 Imp. qts)
Transmission valve body removal3.9 liters (4.12 US qts, 3.43 Imp. qts)
Torque converter replacement5.3 liters (5.60 US qts, 4.66 Imp. qts)
Entire transmission assembly7.2 liters (7.61 US qts, 6.34 Imp. qts)
Page 823 of 4500

Fig. 5: Identifying DLC3 Terminals
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2. Select the tester menus: OBD/MOBD, ENGINE, DATA LIST and A/T.
3. Check A/T OIL TEMP.
4. Allow the engine to idle until the fluid temperature reaches 46°C (115°F).
b. Without hand-held tester (Using D shift indicator)
1. Create a short circuit between CG (4) and TC (13) of the DLC3 terminals using SST (09843-
18040).
2. Move the shift lever back and forth between N and D at 1.5 seconds interval for six seconds.
3. The D shift indicator on the combination meter comes on for two seconds when the
combination meter begins to detect the fluid temperature.
4. The D shift indicator comes on again when the fluid temperature reaches 46°C (115°F) and
blinks when it exceeds 56°C (130°F).
c. For vehicles with air suspension (Using D shift indicator)
1. Create a short circuit between CG (4), OPA (11) and TC (13) of the DLC3 terminals using
SST (09843-18040).
2. Move the shift lever back and forth between N and D at 1.5 seconds interval for six seconds.
3. The D shift indicator on the combination meter comes on for two seconds when the
combination meter begins to detect the fluid temperature.
Page 847 of 4500

Fig. 27: Removing 2 Bolts And Clamps
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Loosen the union nut and separate the oil cooler inlet tube No.1.
26.SEPARATE OIL COOLER OUTLET TUBE NO.1
a. Loosen the union nut and separate the oil cooler outlet tube No.1
27.SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY
a. Remove the nut and separate the floor shift gear shifting rod.
Fig. 28: Removing Nut And Separating Floor Shift Gear Shifting Rod
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
28.SUPPORT AUTOMATIC TRANSMISSION ASSY
a. Support the automatic transmission assy with a transmission jack.
29.REMOVE ENGINE REAR MOUNTING MEMBER
a. Remove the 4 bolts and separate the engine rear mounting member.
Page 1780 of 4500

ACTIVE TEST
Performing the ACTIVE TEST using the hand-held tester allows the meters, indicators and so on to operate
without parts removal. Performing the ACTIVE TEST as the first step of troubleshooting is one way to shorten
labor time.
It is possible to display the DATA LIST on hand-held tester during the ACTIVE TEST.
a. Connect the hand-held tester to DLC3.
b. Turn the ignition switch to the ON position.
c. From the display on tester, perform the "ACTIVE TEST".
METER:
METER ACTIVE TEST REFERENCE
ItemTest DetailsDiagnostic Note
SPEED METER0 / 40(24) / 80(48) / 120(72) / 160(96) / 180
(108) / 200(120) km/h(mph)-
TACHOMETEROrpm / 1000rpm / 2000rpm / 3000rpm /
4000rpm / 5000rpm / 6000rpm / 7000rpm-
FUEL GAUGEOFF, EMPTY, 1/2, FULL-
COOLANT TEMPLOW /NORMAL /HIGH-
LOW FUEL WARNIndicat. Lamp FUEL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
OPEN DOOR
WARNIndicat. Lamp DOOR (OFF/ON)Confirm that the vehicle is stopped
and engine idling
P-BELT REMINDIndicat. Lamp P-SEAT BELT (OFF/ON)Confirm that the vehicle is stopped
and engine idling
D-BELT REMINDIndicat. Lamp D-SEAT BELT (OFF/ON)Confirm that the vehicle is stopped
and engine idling
OIL PRESS WARNIndicat. Lamp OIL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
DISCHARGE
WARNIndicat. Lamp CHARGE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
BRAKE WARNIndicat. Lamp BRAKE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
HEADLIGHT INDICIndicat. Lamp HEAD (OFF/ON)Confirm that the vehicle is stopped
and engine idling
TAILLIGHT INDICIndicat. Lamp TAIL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
CRUISE INDICIndicat. Lamp CRUISE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
ECT SNOW INDICIndicat. Lamp ECR SNOW (OFF/ON)Confirm that the vehicle is stopped
and engine idling
Page 1781 of 4500

ECT PWR INDICIndicat. Lamp ECT PWR (OFF/ON)Confirm that the vehicle is stopped
and engine idling
Rr FOG INDICIndicat. Lamp Rr FOG (OFF/ON)Confirm that the vehicle is stopped
and engine idling
OIL LEVEL WARNIndicat. Lamp OIL LEVEL (OFF/ON)Confirm that the vehicle is stopped
and engine idling
Rr LIGHT INDICIndicat. Lamp Rr Light (OFF/ON)Confirm that the vehicle is stopped
and engine idling
VSC WARNIndicat. Lamp VSC (OFF/ON)Confirm that the vehicle is stopped
and engine idling
ARS WARNIndicat. Lamp ARS (OFF/ON)Confirm that the vehicle is stopped
and engine idling
MIL (ENGINE)Indicat. Lamp ENGINE (OFF/ON)Confirm that the vehicle is stopped
and engine idling
LOW WASHER
WARNIndicat. Lamp WASHER (OFF/ON)Confirm that the vehicle is stopped
and engine idling
ItemTest DetailsDiagnostic Note
SRS WARNIndicat. Lamp AIRBAG (OFF/ON)Confirm that the vehicle is stopped
and engine idling
HIGH BEAM INDICIndicat. Lamp BEAM (OFF/ON)Confirm that the vehicle is stopped
and engine idling
TURN INDIC-LIndicat. Lamp TURN L (OFF/ON)Confirm that the vehicle is stopped
and engine idling
TURN INDIC-RIndicat. Lamp TURN R (OFF/ON)Confirm that the vehicle is stopped
and engine idling
ABS WARNIndicat. Lamp ABS (OFF/ON)Confirm that the vehicle is stopped
and engine idling
TRC OFF INDICIndicat. Lamp TRAC (TRC) OFF
(OFF/ON)Confirm that the vehicle is stopped
and engine idling
SLIP INDICIndicat. Lamp SLIP (OFF/ON)Confirm that the vehicle is stopped
and engine idling
O/D OFF INDICIndicat. Lamp O/D OFF (OFF/ON)Confirm that the vehicle is stopped
and engine idling
ODO/TRIP DISPIndicat. ODO/TRIP DISPLAY (OFF/ON)Confirm that the vehicle is stopped
and engine idling
A/T OIL TEMPA/T OIL temperature operation (OFF/ON)Confirm that the vehicle is stopped
and engine idling
L-CRUISE DISPIndicat. Laser Cruise DISPLAY (OFF/ON)Confirm that the vehicle is stopped
and engine idling
L-CRS CHECK INDIndicat. Lamp L-CRUISE CHECK
(OFF/ON)Confirm that the vehicle is stopped
and engine idling
L-CRS READY INDIndicat. Lamp L-CRUISE READY
(OFF/ON)Confirm that the vehicle is stopped
and engine idling
Fr FOG INDICIndicat. Lamp Fr FOG (OFF/ON)Confirm that the vehicle is stopped
Page 1850 of 4500

psi), and check that the pressure does not drop.
If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found,
check the heater core, cylinder block and head.
2.CHECK ENGINE COOLANT LEVEL AT RESERVOIR
a. Check that the engine coolant level is between the LOW and FULL lines when the engine is cold.
If the engine coolant is low, check for leaks and add "TOYOTA Super Long Life Coolant" to the
FULL line.
If "TOYOTA Super Long Life Coolant" is not available, use a similar high quality ethylene glycol
based non-silicate, non-amino, non-nitrite and non-borate coolant with long-life hybrid organic acid
technology. Do not substitute plain water for engine coolant.
3.CHECK ENGINE COOLANT QUALITY
a. Remove the radiator cap.
b. Check if there are any excessive deposits of rust or scale around the radiator cap and radiator filler
hole, Also, the coolant should be free from oil.
HINT:
If excessively dirty, clean the coolant passage and replace the coolant.
c. Reinstall the radiator cap.
INSPECTION
1. INSPECT THERMOSTAT
HINT:
The thermostat is stamped with the valve openin
g temperature.
Page 1880 of 4500

3.REMOVE AIR CLEANER INLET NO.1
4.DRAIN ENGINE COOLANT (See REPLACEMENT
)
5.REMOVE V-BANK COVER
6.REMOVE INTAKE AIR CONNECTOR PIPE
7.DISCONNECT RADIATOR HOSE NO.1
8.DISCONNECT RADIATOR HOSE NO.2
9.DISCONNECT OIL COOLER INLET TUBE NO.1
10.DISCONNECT OIL COOLER OUTLET TUBE NO.1
11.REMOVE AIR CLEANER ASSY
12.REMOVE RADIATOR AND FAN ASSEMBLY
a. Disconnect the cooling fan ECU connector.
b. Remove the 2 nuts and 2 radiator upper supports.
c. Remove the radiator and fan assembly.
d. Remove the 2 radiator lower supports.
Fig. 29: Removing Nuts And Radiator Upper Supports
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Page 2010 of 4500

1994On Right Side Of Engine Compartment & Below Glove Box
1995
3.8LOn Right Side Of Engine Compartment & Below Glove Box
4.6LBehind Right Side Of Dash, Below Glove Box
1996Lower Right Side Of Dash, Below Glove Box
Crown Victoria, Grand Marquis & Lincoln Town Car
1983 & 1987On Right Fender Apron
1985-86 & 1988-90On Left Fender Apron
1992On Left Front Fender Panel
1993-94On Top Of Left Front Wheelwell
Escort, EXP, Lynx & Tracer
1985-90On Right Fender Apron Near Firewall
1991On Left Rear Of Engine Compartment
1992On Right Rear Of Engine Compartment, Near Cowl
1993-95On Left Side Of Firewall
LTD & Marquis
1983On Left Fender Apron
1984-86On Left Rear Corner Of Engine Compartment
Mark VII
1984-87On Right Rear Corner Of Engine Compartment
1988-90Front Of Right Fender Apron
1991On Right Side Of Engine Compartment, Near Thermactor
Solenoids
Mark VIII
1993-96On Top Of Left Wheelwell
Mustang
1980-85On Center Of Left Front Fender Apron
1986-91On Left Rear Corner Of Engine Compartment
1992On Left Shock Tower, Near Ignition Coil
19932 Connectors On Right Front Strut Tower
1994-95Behind Right Front Strut Tower & Right Of Steering Column
Probe
1991-92On Left Rear Corner Of Engine Compartment
1993DLC - Behind Left Side Of Dash; STI Connector - On Left
Inner Fender Panel
1994-95On Left Front Inner Fender Panel
Sable & Taurus
1986-87 (3.0L Only)Near Alternator
1988-90
2.5LOn Engine Harness Near PCV Hose
3.0LOn Right Rear Corner Of Engine Compartment