light MAZDA 6 2002 Workshop Manual Suplement

WARNING AND INDEICATOR SYSTEM, THEFT-DETERRENT SYSTEM
T–11
T
SYSTEM WIRING DIAGRAMA6E811801069203
.
End Of Sie
OUTLINEA6E812050000201•An intruder sensor has been adopted on the rear part of the roof. (WGN)
•The construction and operation of the theft-deterrent system is the same as that of the current Mazda6 (GG)
model.
End Of Sie
INTRUDER SENSORA6E812050000202Outline
•WGN models are equipped with intruder sensors in two places in the vehicle, due to the necessity of movement
detection in the all around wider vehicle interior. The intruder sensors are located in the roof at the front (with
sliding sunroof), or the center (without sliding sunroof), and the cargo space.
•The structure and operation of the rear intruder sensor is the same as that of the current front and center
intruder sensors.
IG1
B+
1
345
2
6
97
8
2H 2V
1C 2F 2D 2M 2X 2W
A6E81181004
1 Instrument cluster
2Microcomputer
3 Glow indicator light
4 Sedimentor warning light
5 4WD indicator light6 PCM, ABS (ABS/TCS) HU/CM or DSC HU/CM
7 Fuel gauge sender sub-unit (4WD)
8 Fuel gauge sender unit
9 Sedimentor switch
THEFT-DETERRENT SYSTEM

T–14
OUTLINE
SUPPLEMENTAL SERVICE INFORMATIONA6E810201088203•The following changes and/or additions have been made since publication of the Mazda6 Workshop Manual
(1730-1*-02C).
Relay
•Location has been changed.
•Inspection procedure has been modified.
Rear auto leveling sensor
•Removal/Installation procedure has been modified.
High-mount brake light
•Removal/Installation procedure has been modified.
Cargo compartment light
•Removal/Installation procedure has been modified.
•Inspection procedure has been modified.
Rear wiper motor
•Removal/Installation procedure has been modified.
•Inspection procedure has been modified.
Rear wiper arm and blade
•Removal/Installation procedure has been modified.
•Adjustment procedure has been modified.
Rear washer nozzle
•Removal/Installation procedure has been modified.
•Adjustment procedure has been modified.
Rear washer hose
•Removal/Installation procedure has been modified.
Intermittent rear wiper relay
•Removal/Installation procedure has been modified.
Fuel gauge sender unit
•Removal/Installation procedure has been modified.
•Inspection procedure has been modified.
Intruder sensor
•Removal/Installation procedure has been modified.
Noise filter
•Removal/Installation procedure has been modified.
Condenser
•Removal/Installation procedure has been modified.
Antenna feeder
•Location has been changed.
Rear antenna feeder
•Inspection procedure has been modified.
Curtain air bag module
•Removal/Installation procedure has been added.
Air bag module and pre-tensioner seat belt
•Deployment procedure has been modified.
On-board diagnostic
•Multiplex communication system procedure has been modified.
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OUTLINE

LOCATION INDEX
T–15
T
POWER SYSTEMA6E810001072201
.
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EXTERIOR LIGHTING SYSTEMA6E810001052201
.
LOCATION INDEX
1
A6E81101124
1 Main fuse block
(See T–19 RELAY LOCATION)
(See T–19 RELAY INSPECTION)
11
2
A6E81121162
1 High-mount brake light
(See T–20 HIGH-MOUNT BRAKE LIGHT
REMOVAL/INSTALLATION)2 Rear auto leveling sensor (4WD)
(See T–20 REAR AUTO LEVELING SENSOR
REMOVAL/INSTALLATION)

T–16
LOCATION INDEX
End Of SieINTERIOR LIGHTING SYSTEMA6E810001052202
.
End Of SieWIPER AND WASHER SYSTEMA6E810001052203
.
1
FRONT
A6E81141130
1 Cargo compartment light
(See T–21 CARGO COMPARTMENT LIGHT
REMOVAL/INSTALLATION)
(See T–22 CARGO COMPARTMENT LIGHT
INSPECTION)
21aa
1
3
54
A6E81161107
1 Rear washer hose
(See T–25 REAR WASHER HOSE REMOVAL/
INSTALLATION)
2 Rear washer nozzle
(See T–24 REAR WASHER NOZZLE REMOVAL/
INSTALLATION)
(See T–25 REAR WASHER NOZZLE
ADJUSTMENT)3 Rear wiper arm and blade
T–23 REAR WIPER ARM AND BLADE REMOVAL/
INSTALLATION)
(See T–24 REAR WIPER ARM AND BLADE
ADJUSTMENT)
4 Rear wiper motor
(See T–22 REAR WIPER MOTOR REMOVAL/
INSTALLATION)
(See T–22 REAR WIPER MOTOR INSPECTION)
5 Intermittent rear wiper relay
(See T–26 INTERMITTENT REAR WIPER RELAY
REMOVAL/INSTALLATION)

T–20
EXTERIOR LIGHTING SYSTEM
REAR AUTO LEVELING SENSOR REMOVAL/INSTALLATIONA6E8112510302011. Disconnect the negative battery cable.
2. Jack up the vehicle.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Adjust the headlight zeroset.
End Of SieHIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATIONA6E811251580201In-vehicle-type
1. Disconnect the negative battery cable.
2. Remove the liftgate upper trim.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
EXTERIOR LIGHTING SYSTEM
1 Connector
2Bolt
3Bracket
4 Rear auto leveling sensor
2
1
3
4
4
6.9—9.8 N·m {70—99 kgf·cm, 61—85 in·lbf}
REAR STABILIZER
3
A6E81121158
1 Connector
2Socket
3 High-mount brake light bulb
4 High-mount brake light
12
3HOOK
LIFTGATE
4
A6A8112W113

EXTERIOR LIGHTING SYSTEM, INTERIOR LIGHTING SYSTEM
T–21
T
Rear spoiler type
1. Disconnect the negative battery cable.
2. Remove the rear spoiler.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
End Of Sie
CARGO COMPARTMENT LIGHT REMOVAL/INSTALLATIONA6E8114514412011. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
Lens Removal Note
1. Insert a tape-wrapped flathead screwdriver into
the service hole.
2. Twist the flathead screwdriver as indicated by the
arrow to remove the lens.
End Of Sie
1Bolt
2 Cover
3 Connector
4 High-mount brake light
4
12
3
A6J81121004
INTERIOR LIGHTING SYSTEM
1Lens
(See T–21 Lens Removal Note)
2 Cargo compartment light bulb
3 Screw (if equipped)
4 Cargo compartment light
5 Connector
12
33
4
5
A6J81141102
SERVICE HOLE
A6A8114W104

T–22
INTERIOR LIGHTING SYSTEM, WIPER AND WASHER
CARGO COMPARTMENT LIGHT INSPECTIONA6E8114514412021. Remove the cargo compartment light. (See T–21 CARGO COMPARTMENT LIGHT REMOVAL/
INSTALLATION)
2. Inspect for continuity between the cargo
compartment light terminals using an ohmmeter.
•If not as specified, replace the cargo
compartment light.
End Of Sie
REAR WIPER MOTOR REMOVAL/INSTALLATIONA6E8116674502011. Disconnect the negative battery cable.
2. Remove the rear wiper arm and blade. (See T–23 REAR WIPER ARM AND BLADE REMOVAL/
INSTALLATION.)
3. Remove the liftgate lower trim. (See S–24 LIFTGATE LOWER TRIM REMOVAL/INSTALLATION)
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
6. Adjust the rear wiper arm and blade. (See T–24
REAR WIPER ARM AND BLADE
ADJUSTMENT.)
End Of SieREAR WIPER MOTOR INSPECTIONA6E8116674502021. Disconnect the negative battery cable.
2. Remove the liftgate lower trim. (See S–24 LIFTGATE LOWER TRIM REMOVAL/INSTALLATION)
3. Disconnect the rear wiper motor connector.
4. Connect battery positive voltage to the rear wiper motor terminal A, and ground the rear wiper motor terminal B
to a bare metal part of the vehicle.
A
B OFF
DOORAB
**
A6J81141112
: Bulb
Switch position
DOOR
OFFTerminal
B A
A6A81141119
WIPER AND WASHER
1 Connector
2Bolt
3 Rear wiper motor
4 Outer bushing
N·m {kgf·cm, in·lbf}
4
31
2
3.92—6.86
{40.0—69.9,
34.8—60.6}
A6E81161110

T–24
WIPER AND WASHER
Rear Wiper Arm Installation Note
1. Clean the rear wiper arm connector shaft using a
wire brush before installing the rear wiper arm.
End Of SieREAR WIPER ARM AND BLADE ADJUSTMENTA6E8116674202021. Operate the rear wiper motor to set the wiper in the park position.
2. Set the rear wiper arm onto the ceramic end line.
End Of SieREAR WASHER NOZZLE REMOVAL/INSTALLATIONA6E8116675112011. Disconnect the negative battery cable.
2. Remove the liftgate upper trim. (See S–23 LIFTGATE UPPER TRIM REMOVAL/INSTALLATION)
3. Remove the high-mount brake light (In-vehicle-type).
4. Remove the rear washer hose from the rear washer nozzle.
5. Squeeze the tabs of the rear washer nozzle.
6. Pull the rear washer nozzle out to remove it.
7. Install in the reverse order of removal.
8. Adjust the rear washer nozzle. (See T–25 REAR
WASHER NOZZLE ADJUSTMENT.)
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REAR WIPER ARM
CONNECTOR
SHAFT
A6E81161103
20—23
CERAMIC
END LINE GLASS
END LINE
CERAMIC
END
LINE
GLASS
END LINE {0.8—0.9}
mm {in}
A6E81161129
TA B
A6E81161105

T–30
AUDIO AND NAVIGATION SYSTEM
NOISE FILTER REMOVAL/INSTALLATIONA6E812466869201Brake Light Noise Filter
1. Remove the noise filter according to the NOISE FILTER REMOVAL/INSTALLATION procedure for the 4SD.
2. Install in the reverse order of removal.
Rear Window Defroster Noise Filter
1. Disconnect the negative battery cable.
2. Remove the liftgate lower trim.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
End Of SieCONDENSER REMOVAL/INSTALLATIONA6E8124668692021. Disconnect the negative battery cable.
2. Remove the liftgate lower trim.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
End Of Sie
AUDIO AND NAVIGATION SYSTEM
1Bolt
2Screw
3 Connector
4 Noise filter
2
3
4
8.9—12.7 N·m
{90—130 kgf·cm,
79—11 2 in·lbf}
1
A6E81241109
1Bolt
2 Connector
3 Condenser
1
3
2
1
2
3
3
2
1
N·m {kgf·cm, in·lbf} 8.9—12.7
{90—130, 79—112}
8.9—12.7
{90—130, 79—112} 8.9—12.7
{90—130, 79—112}
A6E81241122

AIR BAG SYSTEM
T–35
T
CURTAIN AIR BAG MODULE REMOVAL/INSTALLATIONA6E813000171201
Warning
•Handling the air bag module improperly can accidentally deploy the air bag module, which may
seriously injure you. Read AIR BAG SYSTEM SERVICE WARNINGS before handling the air bag
module. (See T–32 SERVICE WARNINGS.)
1. Turn the ignition switch to LOCK position.
2. Disconnect the negative battery cable and wait for more than 1 minute.
3. Remove the headliner.
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
6. Turn the ignition switch to ON position.
7. Verify that the air bag system warning light
illuminates for approximately 6 seconds and
then goes off.
•If the air bag system warning light does not
operate in the manner described above, there
are malfunctions in the system. Inspect the system using the on-board diagnostic.
Connector Removal Note
1. Using a flathead screwdriver, pry out the
connector's stopper plate.
2. Disconnect the connector.
End Of SieAIR BAG MODULE AND PRE-TENSIONER SEAT BELT DEPLOYMENT PROCEDURESA6E813057000201
Warning
•A live (undeployed) air bag module and pre-tensioner seat belt may accidentally deploy when it is
disposed of and cause serious injury. Do not dispose of a live (undeployed) air bag module and
pre-tensioner seat belt. If the SSTs (Deployment tool and Adapter harness) are not available,
consult the nearest Mazda representative for assistance.
Caution
•Deploying the air bag modules and pre-tensioner seat belts inside the vehicle may cause damage
to the vehicle interior. When the vehicle is not to be scrapped, always deploy the air bag modules
and pre-tensioner seat belts outside the vehicle.
•When the vehicle is to be scrapped, deploy the air bag modules and pre-tensioner seat belts inside the vehicle.
(See T–36 Deployment Procedure for Inside of Vehicle (Only When Vehicle Is To Be Scrapped).)
•When the vehicle is not to be scrapped, deploy the air bag modules and pre-tensioner seat belts outside the
vehicle. (See T–36 Deployment Procedure for Outside of Vehicle.)
Note
•When disposing of deployed air bag module and pre-tensioner seat belt, refer to the disposal procedure.
•The deployment procedures are the same as those of the current 4SD and 5HB models, except for the
curtain air bag module.
1 Connector
(See T–35 Connector Removal Note)
2Bolt
3 Curtain air bag module3
1
2
N·m {kgf·cm, in·lbf} 7.9—11.7
{80—120, 70—104}
A6E81301126
A6E8130W002