MAZDA 626 1987 Workshop Manual

1 4 REAR HATCH
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86U14X-023
86U14X-024
86U14X-025
REMOVAL
1. Disconnect the negative battery cable.
2. Remove the rear hatch trim.
3. Disconnect the connector, then remove the car-
go room light.
4. Remove the rear hatch screen.
Caution
Remove the screen carefully so that it may be
reused.
5. Disconnect the rear defogger and wiper motor con-
nectors, then remove the wire harness through the
rear hatch.
6. Remove the wiper arm.
7. Remove the wiper motor.
86U14X-026
14—10

REAR HATCH 1 4
8. Remove the opening rod.
9. Remove the rear hatch opener.
86U14X-027
10. Remove the retainer, and the key cylinder.
86U14X-028
11. Remove the stay damper mounting bolts.
12. Disconnect the rear washer hose.
13. Remove the wiring harness.
86U14X-029
14. Remove the rear hatch hinge to door mounting
bolts.
15. Remove the rear hatch.
86U14X-030
14—11

1 4 REAR HATCH
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86U14X-031
86U14X-032
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INSTALLATION
Install in the reverse order of removal.
ADJUSTMENT
Rear Hatch Hinge
Loosen the door hinge mounting nuts and make the
adjustment.
Striker
Loosen the striker mounting bolts and make the ad-
justment.
86U14X-033
14—12

FRONT DOORS 1 4
FRONT DOORS
STRUCTURAL VIEW
86U14X-034
1. Power window switch
2. Regulator handle
3. Inner handle cover
4. Door trim
5. Door screen
6. Weatherstrip
7. Regulator (power type)
8. Regulator (manual type)
9. Key cylinder
10. Glass
11. Glass guide
12. Runchannel
13. Weatherstrip
14. Glass guide
15. Door checker
16. Door
17. Outer handle
18. Door mirror
19. Beltline molding
20. Weatherstrip
21. Sail inner garnish
14—13

1 4 FRONT DOORS
1. Regulator handle
2. Arm rest
3. Power window switch
4. Inner handle cover
5. Door trim
6. Door screen
7. Weatherstrip
8. Regulator (power type)
9. Regulator (manual type)
10. Glass guide
11. Glass
12. Runchannel
13. Weatherstrip
14. Door
15. Door checker
16. Beltline molding
17. Weatherstrip
18. Door mirror
19. Outer handle
20. Key cylinder
21. Sail inner garnish
86U14X-035
14—14

FRONT DOORS 14
REMOVAL
Front Door Glass and Regulator
Note
Raise the door glass 100 mm (3.94 in) from the
fully open position.
1. Remove the clip and regulator handle.
(Manual type)
86U14X-036
Remove the inner handle cover, the screws (ar-
rows), and the door trim.
Note
For vehicles with power windows, disconnect
the connectors.
86U14X-037
3. Remove the door screen.
Caution
Remove the screen carefully so that it may be
reused.
86U14X-038
86U14X-039
4. Position the door glass so that the mounting bolts
can be removed from the service holes.
5. Remove the mounting bolts.
14—15

1 4 FRONT DOORS
86U14X-060
86U14X-040
86U14X-041
6. Remove the beltline molding. (Refer to page
14-39)
7. Remove the door glass upward.
8. Remove the mounting bolts, and remove the regu-
lator through the service hole.
9. Remove the window motor mounting bolt, and re-
move the motor from the regulator (power window).
Removal of Outer Handle and Key Cylinder
1. Disconnect the rod from the outer handle.
69G14X-036
14—16

FRONT DOORS 1 4
86U14X-042
86U14X-043
69G14X-038
2. Remove the key cylinder spring.
3. Remove the key cylinder.
4. Remove the mounting nuts and remove the outer
handle.
Removal of Door Lock Assembly
1. Remove the mounting screws.
2. Remove the door lock assembly.
INSTALLATION
Install in the reverse order of removal, noting the fol-
lowing.
Power Window
Before installing the motor, connect the leads to a bat-
tery and run the regulator down to the position shown.
63U14X-035
14—17

1 4 FRONT DOORS
ADJUSTMENT
Door Lock Striker
1. Check that the door can be closed easily and
whether there is any looseness. If there is a prob-
lem, loosen the striker mounting screws and ad-
just by moving the striker down, or laterally.
2. Check the rear offset of the door to the body. If
there is a problem, adjust by moving the door lock
striker laterally.
86U14X-044
Door Hinge
1. If looseness is found when the door is opened,
tighten the door hinge mounting bolts (arrows).
2. Align the door and body by loosening and adjust-
ing the door hinge mounting bolts.
Note
If noise is heard from the checker when the
door is opened, apply grease to the checker
cam.
86U14X-045
14—18

REAR DOORS 1 4
REAR DOORS
STRUCTURAL VIEW
Sedan and Hatchback
86U14X-046
1. Regulator handle
(manual type)
2. Arm rest
3. Power window switch
4. Inner handle cover
5. Door trim
6. Belt line molding
7. Door screen
8. Door lock
9. Outer handle
10. Regulator (power type)
11. Regulator (manual type)
12. Glass guide
13. Glass
14. Weatherstrip
15. Weatherstrip
16. Door checker
17. Door
18. Weatherstrip
19. Sail inner garnish
20. Sail outer garnish
14—19